Phillips Electronic & Pharmaceutical Industries Corp. v. Thermal & Electronics Industries, Inc.

311 F. Supp. 17, 165 U.S.P.Q. (BNA) 185, 1970 U.S. Dist. LEXIS 12404
CourtDistrict Court, D. New Jersey
DecidedMarch 23, 1970
DocketCiv. 1026-63
StatusPublished
Cited by7 cases

This text of 311 F. Supp. 17 (Phillips Electronic & Pharmaceutical Industries Corp. v. Thermal & Electronics Industries, Inc.) is published on Counsel Stack Legal Research, covering District Court, D. New Jersey primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Phillips Electronic & Pharmaceutical Industries Corp. v. Thermal & Electronics Industries, Inc., 311 F. Supp. 17, 165 U.S.P.Q. (BNA) 185, 1970 U.S. Dist. LEXIS 12404 (D.N.J. 1970).

Opinion

OPINION

SHAW, U. S. District Judge.

The issues in this matter are validity of plaintiff’s patent and alleged infringement by defendant. The action is brought pursuant to the provisions of 35 U.S.C. §§ 271, 281. The Court has jurisdiction by virtue of 28 U.S.C. §§ 1338, 1400(b). A similar suit was brought by plaintiff against Glasseal Products, Inc., Civil No. 999-63. The eases were consolidated for trial but after trial plaintiff and defendant in Civil No. 999-63 reached agreement for disposition of the ltigation leaving the instant case for disposition by the Court.

Plaintiff is the owner of U. S. Patent No. 3,035,372, the patent in suit. The inventor was Karl F. Mayers. Plaintiff is the assignee. Defendant is a New Jersey corporation with a regular and established place of business within this district. Defendant had timely notice of the existence of the patent in suit and also timely notice of alleged infringement. Plaintiff and defendant have stipulated that all claims as to validity and infringement may be determined on Claim 1 of the patent.

The patent is a method or process patent for making glass-to-metal seals. There were three applications: The first was filed on March 17, 1951; the second on December 4, 1953; and the third, after abandoning the two prior applications, on April 5, 1957. The patent was issued on May 22, 1962. The alleged invention was conceived during 1950. In 1955 and 1956 British and Canadian patents were issued to plaintiff covering the same process involved in the instant case. Defendant has been making compression glass-to-metal seals which plaintiff contends infringes its patent.

The patent discloses a method of making a three element compression glass-to-metal seal. These seals are used in connection with electron tubes, relays, *20 transformers, and other electrical devices. They serve to complete electrical circuits between elements of electrical devices. The seals consist of an assembly with three components, an outer metal member or ring, an inner metal member which is the electrical conductor, and a glass intermediate member between the ring and the conductor. The seals must be vacuum or pressure tight. The three members are unified by the application of heat followed by a cooling procedure. It has been the object of the industry to make seals with the highest possible resistance to thermal and mechanical shock and stress. Plaintiff’s patent discloses a process which seeks to create such a seal. The method of Claim 1 of the patent involves the following steps:

A. Forming an assembly in a jig of the following members having mismatched coefficients of thermal expansion:
(1) outer metal (usually ring-shaped)
(2) glass, and
(3) inner metal (wire or pin);
B. Heating the entire assembly to a temperature at which the glass melts and flows radially of its own weight to fill the radial space between the inner and outer metal members;
C. Rapidly cooling the heated assembly from said temperature to a lower temperature which is below the annealing temperature of the glass to solidify and avoid annealing the glass and to set up stress therein so as to increase the compressive forces holding the glass in the outer metal member in the glass; and
D. Removing the seal from the jig without annealing the seal.

The first step in the process is to assemble the component parts of the seal in a jig. The seal as assembled is described as a mismatched seal. The mismatch is the result of a difference in coefficient of thermal expansion (CTE) of the component parts. The outer metal member of the seal must have a CTE substantially higher than the glass. The glass and inner members have approximately the same CTE. The assembly is subjected to heat until the glass melts and flows radially of its own weight. At that point the glass is stress-free. Annealing is the process of removing or minimizing stress in the glass. After the glass has reached the melting point, the entire assembly is rapidly but uniformly cooled. During this process the outer metal member (because of the difference in CTE) shrinks more rapidly than the glass and exerts compressive forces upon the glass. During the process the outer surface of the glass begins to harden and shrink but the inner part does not shrink proportionately because the glass is a poor conductor of heat. Cooling builds up stress in the glass and the more rapidly the glass is cooled, the greater the stress. By rapid and uniform cooling of the assembly, the interaction of the compressive force of the metal ring on the hardening surface of the glass, plus the forces created within the glass by differential of reaction by different rate of cooling of the inner part combines to build stress within the glass. The inner part which cools less rapidly than the outer surface exerts force against the hardening outer surface of the glass and, in turn, the more rapidly shrinking outer metal ring exerts compressive force against the surface of the glass. It is the combination of compressive force upon the outer surface of the glass while cooling and the expansive force of the less rapidly cooling inner part of the glass against the outer surface which creates and retains stresses in the glass which make it highly resistant to mechanical or thermal shock. Rapid cooling of glass creates stresses which can be undesirable because they are likely to rupture the glass either in process or upon subsequent shock. Slow cooling avoids this because it minimizes the relative difference in temperature of the inside of the glass and the outside surface. But it is alleged that the compressive force of a mismatched outer metal ring permits rapid cooling of the entire assembly without danger of rupture of the *21 glass either in process or after production. Accordingly, it is claimed that this process produces a seal having high resistance to mechanical or thermal shock.

The fact that rapid cooling of glass induces stress is not novel. It had been well recognized that rapid cooling of glass from a liquid or molten state would create stresses which could be undesirable because they are likely to rupture the glass either in process or upon subsequent shock. Accordingly, to avoid this undesirable result, slow cooling and differential cooling had been employed. The result of slow cooling is that the inner part of the glass exerts less force against the hardening outer surface. Differential cooling achieves the same result by cooling the metal and glass at substantially different rates from each other. This avoids the compressive effect of stress in the glass. Plaintiff’s method cools uniformly, i. e., the entire assembly is cooled by application of the same rate of temperature. The success of plaintiff’s process is the alleged result of uniform rapid cooling of a mismatched compression seal and particularly a differential in shrinkage of the component parts during cooling by reason of the different CTE’s of the members of the assembly.

During the process the seal is taken through an annealing range of heat.

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Cite This Page — Counsel Stack

Bluebook (online)
311 F. Supp. 17, 165 U.S.P.Q. (BNA) 185, 1970 U.S. Dist. LEXIS 12404, Counsel Stack Legal Research, https://law.counselstack.com/opinion/phillips-electronic-pharmaceutical-industries-corp-v-thermal-njd-1970.