1 2 UNITED STATES DISTRICT COURT DISTRICT OF NEVADA 3 4 Pacira Pharmaceuticals, Inc., Case No. 2:21-cv-02241-CDS-NJK
5 Plaintiff Findings of Fact and Conclusions of Law 6 v.
7 Research Development Foundation,
8 Defendant
9 10 Pursuant to Federal Rule of Civil Procedure 52(a), I enter my findings of fact and 11 conclusions of law following the bench trial in this case. 12 I. Findings of Fact 13 A. About the parties. 14 1. Plaintiff Pacira Pharmaceuticals, Inc. (“Pacira”) is a specialty pharmaceutical 15 company that specializes in products used to treat pain without the use of opioids. 16 2. Pacira manufactures and sells three FDA-approved products. Relevant here is its 17 EXPAREL® product. 18 3. EXPAREL® is manufactured via two processes known as the 45L1 and the 200L 19 respectively. At issue here is the 200L process. 20 4. Pacira was previously known DepoTech Corporation (“DepoTech”). DepoTech 21 was founded in 1989 by Dr. Kim and Dr. Howell, among others. Both Dr. Kim and Dr. 22 Howell were already working at DepoTech before the ‘94 Agreement was signed. 23 24 25 1 Pacira initiated this declaratory action seeking an order from this court that it no longer owes royalties 26 to RDF for either the 45L or 200L processes. I granted Pacira relief from paying royalties for the 45L process at summary judgment. Mot. for summ. j. order, ECF No. 152 at 8–13. I denied summary judgment on the 200L process, so that is the issue that went to trial. CITE. Id. at 13–19. 1 5. In 1999, a company known as SkyePharma, Inc. (“SkyePharma”) purchased 2 DepoTech. Then, in 2007, Pacira Biosciences, Pacira Pharmaceuticals’ predecessor, 3 purchased SkyePharma. 4 6. Defendant Research Development Foundation (“RDF”) is a Nevada-based non- 5 profit entity. RDF was formed out of a reorganization of the Clayton Foundation for 6 Research in 1989. 7 7. RDF’s mission is to advance medical and scientific research through the transfer 8 of technology from laboratory use to public use “by obtaining patents, granting licenses 9 and administering patents arising out of discoveries pursuant to research conducted or 10 sponsored by certain other charitable organizations.” 11 8. RDF was involved in the formation of DepoTech Corporation, which was 12 incorporated in California in October 1989. RDF was one of the company’s initial 13 shareholders. 14 9. By 1997, DepoTech was involved in the development and manufacture of 15 sustained-release therapeutic products based on a technology known as “DepoFoam.” 16 B. In 1994, Pacira’s predecessor DepoTech enters into an agreement with RDF. 17 10. On February 9, 1994, DepoTech and RDF executed an agreement regarding one 18 patent and three patent applications. “The ’94 Agreement”. 19 11. The ’94 Agreement was entered into between DepoTech and RDF—it was not 20 entered into between DepoTech and all of RDF’s related entities. Pursuant to that 21 agreement, RDF assigned to DepoTech “all right, title, and interest in the Assigned 22 Proprietary Property.” 23 12. Section 1.1 of the ’94 Agreement defines “Proprietary Property” to “mean and 24 include developments, patent rights, copyrights, as well as all patent applications, 25 techniques, methods, processes, apparatus, products, data, trade secrets, confidential 26 information, improvements thereto, modifications thereof, and Know-How, whether 1 patentable or not, related to the technology described in Exhibit 1 hereto[.]”. Exhibit 1 to 2 Section 1.1 of the Agreement states: 3 “The technology of “Multivesicular Liposomes having a Biologically Active Substance Encapsulated therein in the Presence of a 4 Hydrochloride,” “Heterovesicular Liposomes,” “Cyclodextrin Liposomes Encapsulating Pharmacologic Compounds and Methods 5 for their Use,” and “Uniform Spherical Multilamellar Liposomes of 6 Defined and Adjustable Size Distribution,” including without limitation U.S. patent application Nos. 08/020,483; and 08/078,701; 7 08/051,135; U.S. Patent No. 5,173,219, respectively, and all divisional, continuation, continuation-in-part, renewal, extension and reissue 8 applications; all foreign counterpart applications and patents; and all U.S. and foreign patents issuing on said applications.” DTX-001.0029. 9 10 13. As relevant here, Exhibit 1 of the ’94 Agreement transferred U.S. Patent 11 Application No. 08/020,483, entitled “Multivesicular Liposomes having a Biologically 12 Active Substance Encapsulated therein in the Presence of a Hydrochloride.” The ’572 13 Patent lists the ’483 Application under its “Related U.S. Application Data.” The ’572 14 Patent further lists “Related U.S. Application Data” that goes back to 1988. 15 14. The patent and patent applications listed in Exhibit 1 to the ’94 Agreement have 16 expired. 17 15. Section 1.4 of the ’94 Agreement defines “Assigned Proprietary Property” to 18 “mean and include the Proprietary Property, including the Patent Rights, Rights in 19 Patents and Know-How, all of which are assigned hereunder to DepoTech.” 20 16. Section 1.6 of the ’94 Agreement defines “Assigned Patents” to mean, “both 21 individually and collectively, the United States of America and Foreign Patents included 22 within Proprietary Property and any division, reissue, continuation or extension thereof.” 23 17. Section 3.8 of the ’94 Agreement provides: 24 “If either DepoTech or RDF files patent applications or otherwise obtains patent rights or copyrights which relate to the Assigned 25 Proprietary Property, such patent application, patent rights, or copyrights shall be included in the Assigned Proprietary Property[.]” 26 1 18. As consideration for RDF’s assignment of the assigned proprietary property, 2 DepoTech agreed to pay RDF a royalty of 2.5% on Gross Revenues during the term of the 3 Agreement. 4 19. As consideration for RDF’s assignment of the assigned proprietary property, 5 DepoTech agreed to pay RDF a royalty of 2.5% on Gross Revenues during the term of the 6 Agreement. 7 20. Under the ’94 Agreement, “Gross Revenues” is defined as “charges actually 8 collected by DepoTech from sales, rental, lease, licensing, maintenance, or production of 9 a Product or from licensing or the use of Assigned Proprietary Property to a third 10 party[.]” 11 21. Section 1.3 defines “Know-How” as meaning “all information, data, specifications, 12 techniques, software, methods of manufacture, and clinical, as well as diagnostic, 13 information relating to RDF’s Proprietary Property which is known to RDF, which RDF 14 is free to disseminate without accounting to others and which is not in the public 15 domain (as defined in Article XIII, paragraphs [a]-[d]).” 16 22. Section 1.7 defines “Product” as “a product or portion of a product that where 17 made, used[,] or sold embodies an invention there claimed, or which is specifically 18 intended to be used to practice a method or process there claimed in an Assigned 19 Patent . . . and which is manufactured, and sold by or for” Pacira. (emphasis added). 20 23. Section 1.8 defines the term “Improvements” as meaning “any improvement 21 and/or modification of the Assigned Proprietary Property that comes within the claims of 22 the Assigned Patents.” 23 24. The ’94 Agreement does not mention “DepoFoam.” 24 25. The ’94 Agreement also does not reference the Orange Book, Orange Book-listed 25 patents, or any patents relating to the Orange Book. 26 1 C. The 1994 Agreement between RDF and Pacira’s predecessor, SkyePharma, is amended in 2004. 2 3 26. On April 15, 2004, RDF and Skye executed the 2004 Amendment. 4 27. As relevant here, Section 4.1 of the 2004 Amendment states: “This Agreement 5 (including the Appendices and attachments hereto) together with the Assignment 6 Agreement (including the Appendices and attachments thereto) set out and constitute 7 the entire understanding, warranties and agreement of the parties . . . . In the event of any 8 conflict between the terms of this Agreement and the terms of the Assignment 9 Agreement, the terms hereof shall control.” Id. 10 28. Section 1.4 of the 2004 Amendment revised the definition of “Proprietary 11 Property” to read in relevant part as follows: 12 “Skye’s multivesicular liposome DepoFoam technology which consists of microscopic, spherical particles composed of multiple nonconcentric 13 aqueous chambers encapsulating the biologically active substance therein in the presence or absence of any acid or salt or other compound 14 (the “DepoFoam Technology”),” and further stated that “[s]uch DepoFoam Technology shall include (a) the Assigned Proprietary 15 Property or Improvements as defined under the 1994 Agreement, and/or 16 (b) existing and future patent or proprietary rights of Skye in DepoFoam Technology whether or not covered by or subject to the 17 Assignment Agreement.” DTX-003.0003. 18 D. About EXPAREL®: from inception to current day. 19 29. EXPAREL® is a non-opioid multivesicular liposome (MVL) drug product used to 20 treat acute pain, typically in the surgical setting. The name EXPAREL® is derived from 21 the phrase Extended Pain Relief and provides sustained release of the active ingredient, 22 making it a long-lasting treatment for post-surgical pain. The active ingredient in 23 EXPAREL®, bupivacaine, is a local anesthetic. 24 25 26 1 30. MVLs are currently the most complex type of liposomes and comprise individual, 2 non-concentric aqueous chambers in a particle. Liposomes are man-made, microscopic, 3 spherical vesicles, composed of amphipathic phospholipids, which have a hydrophilic 4 (water-loving) head and hydrophobic (water-hating) tails. 5 31. Due to the structural and chemical properties, liposomes are a useful tool in drug 6 delivery because they allow for the sustained release of encapsulated drug products. 7 32. Liposomes have been known since at least the 1950s and can be classified based 8 on their structural complexity. 9 33. MVLs consist of a pomegranate-like arrangement of hundreds of chambers, each 10 capable of encapsulating a drug, with that structure enabling delivery of the drug over a 11 sustained period of time as the chambers break. 12 34. MVLs were first reported in a paper by Sunil Kim, Mitchell S. Turker, Emil Y. 13 Chi, Shifra Sela, and George M. Martin entitled “Preparation of Multivesicular 14 Liposomes” that was published in 1983 in the research journal Biochemica et Biophysica 15 Acta. 16 35. There are four basic steps to making MVLs: first emulsion, second emulsion, 17 solvent removal, and buffer exchange. Specifically, the steps are as follows: 18 (i) The first step involves mixing oil (i.e., lipids) and water together to form droplets; 19 (ii) An external aqueous solution is then added on top of the droplets to 20 force them together to form larger particles that are agglomerations of 21 the droplets. This creates the second emulsion;
22 (iii) The organic solvent must be removed from the mixture to stabilize the MVLs; and 23 (iv) Last, the existing buffer must be removed and exchanged with saline. 24 25 26 1 36. Indeed, these four general steps for the production of MVLs have been 2 known publicly since at least the early 1980s—more than a decade before the ’94 3 Agreement. 4 37. In 1993, Sunil Kim, Shirin Khatibi, Stephen B. Howell, Cindy McCully, Frank M. 5 Balis, and David G. Poplack published a paper entitled “Prolongation of Drug Exposure 6 in Cerebrospinal Fluid by Encapsulation into DepoFoam” in the research journal Cancer 7 Research. In the 1993 paper, Sunil Kim, et al. used the term “DepoFoam” as another name 8 for multivesicular liposomes, which were described as being “composed of microscopic 9 particles consisting of bilayer lipid membranes enclosing multiple nonconcentric 10 aqueous chambers.” 11 38. MVLs are substantially more difficult to manufacture than conventional 12 liposomes. 13 39. After an MVL is injected into a wound, the body’s physiology degrades the 14 liposome from the outside in and allows for the sustained release of the drug product. 15 40. The active ingredient in EXPAREL®, bupivacaine, is encapsulated in the MVL 16 chambers, allowing for its gradual release into the surgical site over time as the body 17 degrades the lipid membranes. 18 41. Pacira began work on creating a commercial-scale process for manufacturing 19 EXPAREL® around 2005. That process was termed the “45L process,” based on the 20 volume of the first emulsion. 21 42. Commercial scale is different from laboratory (or bench) scale.2 Bench scale is 22 much smaller, sometimes the size of a test tube. There are a “number of innovations and 23 testing and structures, modifications, and many other steps to make a product [at the 24 2 The ’838 Patent states “commercial scale” and refers to preparation of product in quantities or batches 25 greater than or approximately equal to about a liter (or about 0.1 L for proteinaceous preparations) up to 100 L, for example 1, 10, 25 or 75 L.” See ’838 Patent, PTX-005 at 22. It also defines “laboratory scale,” “lab 26 scale,” or “bench scale” as “reactions and processes of scales less than about a liter, such as 0.025 L, or 0.2 L.” Id. 1 commercial scale].” An MVL or EXPAREL® made at bench scale cannot be injected into 2 a human. 3 43. EXPAREL® was manufactured utilizing the 45L process at facilities in San Diego, 4 California and Swindon, United Kingdom. 5 44. EXPAREL® was met with market success since it was launched commercially in 6 2012, which necessitated the development of larger-scale manufacturing processes. 7 45. Around 2015, Pacira began exploring alternative methods to manufacturing 8 EXPAREL® in order to meet market demand. 9 46. From 2017 on, Pacira’s development efforts focused on the 200L process. 10 47. Pacira originally considered building additional 45L process skids to keep 11 up with market demand; there are operational complexities associated with the 45L 12 process, including the fact that Pacira would have needed to run the system twenty-four 13 hours per day, seven days per week, to meet demand. The constant demand on the 14 system means a “lot of labor, a lot of testing, batch record review.” 15 48. Mr. Jeffery Hall explained that the only viable option was to make bigger systems 16 that did not include the same operational constraints as the 45L process. 17 49. The 4.4-fold increase in capacity in final product volume between the 45L and 18 200L processes required significant changes to the process. 19 50. There were difficulties and challenges in Pacira’s efforts to scale-up the 45L to the 20 200L EXPAREL®. Some of those difficulties and challenges included technical challenges 21 such as manufacturing upwards of one hundred development lots prior to submitting the 22 200L process for FDA approval. The 200L team encountered many failures along the way 23 from the mechanics, to the recipes, to the code. Ultimately, it took Pacira nearly seven 24 years and cost over $100 million to develop the 200L process. 25 26 1 51. To overcome these difficulties, the Pacira team undertook repeated efforts, and 2 trial and error, to upscale EXPAREL®. The team eventually ended up making a desirable 3 product. 4 52. Because of the 200L process, Pacira will be able to meet the market demand for 5 EXPAREL®. 6 53. Pacira filed a number of patent applications on the EXPAREL® 200L process and 7 the resulting product. These applications issued as, among others, U.S. Patent Nos.: 8 11,033,495 (the “’495 Patent”), DTX-027; 11,179,336 (the “’336 Patent”), DTX-029; 9 11,278,494 (the “’494 Patent”), DTX-030; 11,304,904 (the “’904 Patent”), DTX-031; 10 11,311,486 (the “’486 Patent”), DTX-032; 11,357,727 (the “’727 Patent”), DTX-033; and 11 11,185,506 (the “’506 Patent”), PTX-0008 (hereinafter collectively, Pacira’s “New 12 Patents”). 13 54. Each of the New Patents are currently listed in the Orange Book for EXPAREL®. 14 55. To date, Pacira is the only company that is manufacturing multivesicular 15 liposomes at a commercial scale. 16 E. Pacira brings this declaratory action in 2021. 17 56. Pacira brought this declaratory action seeking: 18 a) That the Court enter a judgment declaring that Pacira does not owe any royalties to RDF with respect to Pacira’s EXPAREL® product made 19 after December 24, 2021, under the terms of the Agreements; b) That the Court enter a judgment declaring that Pacira does not owe any royalties 20 to RDF with respect to Pacira’s EXPAREL® product made using New Patented Technology, under the terms of the Agreements; c) That the 21 Court enter judgment declaring that any terms of the Agreements that 22 would require Pacira to pay a royalty to RDF with respect to Pacira’s EXPAREL® product made after December 24, 2021 or under New 23 Patented Technology are unenforceable; d) That the Court award a refund of any royalties Pacira pays under protest on Pacira’s EXPAREL® 24 product made after December 24, 2021, or under New Patented Technology, and order RDF to repay such; e) That the Court award Pacira 25 any and all other relief to which Pacira may show itself to be entitled; and 26 f) That the Court award Pacira any other relief as the Court may deem just, equitable, and proper. 1 57. In August 2023, I granted Pacira’s motion for partial summary judgment after 2 finding that any term of the Agreements between Pacira and RDF requiring Pacira to pay 3 royalties on sales of EXPAREL® made from the 45L process after December 24, 2021 was 4 unenforceable as a violation of public policy. See Order, ECF No. 152 at 8–13. In that same 5 Order, I declined to grant RDF’s motion for summary judgment as to EXPAREL® 6 utilizing the 200L process. Id. at 13–19. 7 58. Because the parties chose not to define “relate to” in the contract, and the degree 8 of relation under any such definition is unclear from the face of both the ’94 Agreement 9 and 2004 Amendment, this case was set for trial to determine if Pacira’s New Patents 10 “relate to” the assigned proprietary property set forth in Section 3.8 of the ’94 Agreement, 11 and further to determine that if the New Patents are deemed related, whether the ’94 12 Agreement and the 2004 Amendment are nonetheless unenforceable. The question of 13 whether the ’495 patent is related to ’572 was also an issue to be resolved at trial. 14 F. The Relevant Patents 15 16 59. U.S. Patent No. 5,807,572 (the “’572 Patent”) was issued on September 15, 1998, 17 from U.S. Application No. 473,019, filed on June 6, 1995. The ’572 Patent states that it is 18 “is a Continuation-in-Part of U.S. Ser. No. . . . 08/020,483, filed Feb. 23, 1993, now 19 abandoned . . . .” The face of the ’572 Patent names Sinil Kim and Stephen B. Howell as 20 the inventors. 21 60. Pacira’s predecessor, DepoTech, is listed as the assignee on the cover of the 22 patent. 23 61. The ’572 Patent’s claims of priority indicates that it is a “continuation-in-part” of 24 “U.S. Ser. No. 08/020,483,” which is listed in Exhibit 1 of the ’94 Agreement. 25 26 1 62. The ’572 Patent is directed to MVLs that utilize a hydrochloride. The ’572 Patent 2 explains that “[t]he prior art also describes methods for producing multivesicular 3 liposomes.” 4 63. The ’572 Patent describes a double-emulsion process for making laboratory or 5 bench-scale MVLs, in the presence of a hydrochloride, under non-sterile conditions. That 6 double-emulsion process includes: (1) preparing “a ‘water-in-oil’ emulsion containing the 7 biologically active substance to be encapsulated” by emulsifying a first aqueous 8 component with a volatile organic solvent containing a lipid component (PTX- 9 0004.0006 at 5:7–9); (2) mixing the water-in-oil emulsion with a second aqueous 10 component “to form solvent spherules suspended in the second aqueous component” (id. 11 at 5:19–24); and (3) removing the volatile organic solvent from spherules by 12 “evaporation,” “sparging, rotary evaporation, or solvent selective membranes” (id. at 5:25– 13 32). 14 64. The ’572 Patent expired on September 15, 2015. 15 65. The ‘572 Patent “relate[d] to” the ‘483 Application because it had a familial 16 relationship with the ‘483 Application. 17 18 19 66. U.S. Patent No. 9,585,838 (“’838 Patent”), entitled “Production of Multivesicular 20 Liposomes,” issued on March 7, 2017, from U.S. Application No. 11/678,615, filed on 21 February 25, 2007. The face of the ’838 Patent names Hartoun Hartounian, Dagmar 22 Meissner, and Clint B. Pepper as the inventors. 23 67. Pacira is listed as the assignee of the ’838 patent. 24 68. The ’838 Patent discloses “[a] new process for preparing MVLs” that is “suitable 25 for manufacturing at commercial scales.” 26 1 69. The ’838 Patent describes the double-emulsion process for making MVLs at 2 laboratory scale. Specifically, it describes “[m]ultivesicular liposomes . . . prepared at 3 commercial scales.” The patent defines “commercial scale” as the “preparation of product 4 in quantities or batches greater than or approximately equal to about a liter . . . up to 100 5 L.” 6 70. Pacira practiced the ’838 patent in producing EXPAREL® via the 45L process 7 and the ’838 Patent is “incorporated by reference in its entirety” in each of the New 8 Patents. 9 71. The ’838 Patent specifically identifies and claims bupivacaine as a physiologically 10 active substance to be encapsulated. 11 72. The ’838 Patent is not listed in the ’94 Agreement and has no familial relationship 12 to the patent and patent applications listed in Exhibit 1 of the ’94 Agreement. 13 73. The ’838 Patent expired on December 24, 2021. 14 74. The ’838 Patent is “incorporated by reference in its entirety” in each of the New 15 Patents. 16 75. Both the ’838 Patent and the New Patents disclose the “production of 17 multivesicular [liposomes] encapsulat[ing] drugs at a commercial scale” and the 18 “production of multivesicular liposomes encapsulating bupivacaine [at] a commercial 19 scale.” 20 21 22 76. U.S. Patent No. 11,033,495 (“’495 Patent”),3 entitled “Manufacturing of 23 Bupivacaine Multivesicular Liposomes,” issued on June 15, 2021, from U.S. Application 24 No. 17/156,400, filed on January 22, 2021. The face of the ’495 Patent names Jeffrey S. Hall, 25 David J. Turnbull, John J. Grigsby, Jr., Soroush M. Ardekani, Paige N. Davis, Louie D.
26 3 I only address the ’495 and ’727 New Patents herein. I reach the same conclusion for all the New Patents, except for the ’727 patent, which is addressed separately herein. 1 Garcia, Stephanie M. Kurz, and Kathleen D.A. Los as the inventors. Pacira is listed as the 2 assignee of the patent. 3 77. Claim 1 of the ’495 Patent is the only independent claim in the ’495 Patent, which 4 claims the following: 5 1. A composition of bupivacaine encapsulated multivesicular liposomes (MVLs) prepared by a commercial scale process, the 6 commercial scale process comprising: 7 (a) mixing a first aqueous solution comprising phosphoric acid with a 8 volatile water-immiscible solvent solution to form a water-in-oil first emulsion, wherein the volatile water-immiscible solvent solution 9 comprises bupivacaine, 1, 2-dierucoylphosphatidylcholine (DEPC), 1, 2- dipalmitoyl-sn-glycero-3 phospho-rac-(1-glycerol) (DPPG), and at least 10 one neutral lipid;
11 (b) mixing the water-in-oil first emulsion with a second aqueous 12 solution to form a water-in-oil-in-water second emulsion, wherein the second aqueous solution comprises lysine and dextrose; 13 (c) removing the volatile water-immiscible solvent from the water in- 14 oil-in-water second emulsion to form a first aqueous suspension of bupivacaine encapsulated MVLs having a first volume; 15
16 (d) reducing the first volume of the first aqueous suspension of bupivacaine encapsulated MVLs by microfiltration to provide a second 17 aqueous suspension of bupivacaine encapsulated MVLs having a second volume; 18
(e) exchanging the aqueous supernatant of the second aqueous 19 suspension with a saline solution by diafiltration to provide a third 20 aqueous suspension of bupivacaine encapsulated MVLs having a third volume; and 21 (f) further reducing the third volume of the third aqueous suspension 22 by microfiltration to provide a final aqueous suspension of bupivacaine encapsulated MVLs having a target concentration from about 12.6 mg/mL 23 to about 17.0 mg/mL; 24
26 1 wherein all steps are carried out under aseptic conditions; and
2 wherein the erucic acid concentration in the composition is about 23 μg/mL or less after the composition is stored at 25° C. for one month. 3 4 DTX-027.0020–21 at 22:43–23:12 (emphasis added). 5 78. The ’495 Patent, uses the term “multivesicular liposome” consistent with its plain 6 and ordinary meaning. 7 8 9 79. The ’727 Patent application was filed on January 22, 2021. The ’727 Patent (and 10 each of the other New Patents) states that “[e]mbodiments of the present disclosure 11 relate to new and improved commercial scale manufacturing processes for making 12 bupivacaine encapsulated multivesicular liposomes (MVLs).” 13 80. Specifically, the ’727 claims the following:
14 1. A composition of bupivacaine encapsulated multivesicular 15 liposomes (MVLs) prepared by a process, the process comprising:
16 (a) mixing a first aqueous solution comprising phosphoric acid with a volatile water-immiscible solvent solution to form a water-in-oil first 17 emulsion, wherein the volatile water-immiscible solvent solution comprises bupivacaine, 1, 2-dierucoylphosphatidylcholine (DEPC), 1, 2- 18 dipalmitoyl-sn-glycero-3 phospho-rac-(1-glycerol) (DPPG), and at least 19 one neutral lipid;
20 (b) mixing the water-in-oil first emulsion with a second aqueous solution to form a water-in-oil-in-water second emulsion, wherein the 21 second aqueous solution comprises lysine and dextrose;
22 (c) removing the volatile water-immiscible solvent from the water-in- 23 oil-in-water second emulsion to form a first aqueous suspension of bupivacaine encapsulated MVLs having a first volume; 24
26 1 (d) reducing the first volume of the first aqueous suspension of bupivacaine encapsulated MVLs by microfiltration to provide a second 2 aqueous suspension of bupivacaine encapsulated MVLs having a second volume; 3
4 (e) exchanging the aqueous supernatant of the second aqueous suspension with a saline solution by diafiltration to provide a third 5 aqueous suspension of bupivacaine encapsulated MVLs having a third volume; and 6 (f) further reducing the volume of the third aqueous suspension by 7 microfiltration to provide a final aqueous suspension of bupivacaine 8 encapsulated MVLs having a target concentration of bupivacaine;
9 wherein all steps in the process are carried out under aseptic conditions; and 10 wherein the internal pH of the bupivacaine encapsulated MVLs in the 11 composition is about 5.50. 12
13 DTX-033.0020–21 at 22:45–23:12 (emphasis added). 14 81. Pacira’s 45-liter process performs steps (a) through (f) of Claim 1 of the ’727 15 Patent. Steps (a) through (f) “are basic step for making multivesicular liposomes.” 16 82. The ’727 Patent also states that “[t]he newly developed processes provide up to 5 17 folds increase in final product volume as compared to the current process used for the 18 manufacturing of EXPAREL®, which is disclosed in U.S. Pat. No. 9,585,838 and is 19 incorporated by reference in its entirety.” 20 83. The specification for the ’727 Patent (and each of the other New Patents) includes 21 FIG. 1A, which discloses “a process flow chart of the formation of an initial aqueous 22 suspension bupivacaine MVLs according to an embodiment of the manufacturing 23 process described herein.” 24 25 26 1 84. □□□ specification for the 727 Patent also includes FIG. 1B, which discloses “a 2 process flow chart of additional steps of concentration, filtration and solvent removal of 3 the initial aqueous suspension of bupivacaine MVLs according to an embodiment of the 4 manufacturing process described herein.” 5 85. The process flow diagrams of FIG. 1A and 1B in the 727 Patent accurately reflect 6 the process flow for the 200L and the 45L process for making EXPAREL® are included 7 below: 8 U.S. Patent Jom. 1, 2072 Sheet 1 ofS US 00,547,727 Bt U.S. Patent Jun. 14, 2022 Sheet 2 of 5 US 11,357,727 B1 9 102 108 ys x 100 Farm Lipo !
□□ 105 112 ol (Rae HH ee B ew ai a1 113 414 115 Form Dextroear | | Produce wioiw Lise [-|_re_ eabe 5 Foam Died Flush Head 4 16 Suspension Space 17 “ay = 17
19 118 119 120 20 Form NaC! □□□ Concentration Solution mer and/or Dilution FIG. 1A 21 FIG. 1B 22 23 24 25 26
1 G. Summary of relevant witness testimony.4 2 3 86. Pacira called Jeffrey Hall, the named inventor of the New Patents. Mr. Hall 4 currently works at Pacira as the Director of Marketing. 5 87. Mr. Hall testified about Pacira’s significant development work leading to 200L 6 EXPAREL® and the New Patents. 7 88. Specifically, he testified: (1) that from 2017 onward, Pacira’s development efforts 8 focused on the 200L process; (2) that Pacira originally considered building additional 9 45L process skids to keep up with market demand, but there are operational 10 complexities associated with the 45L process, which would have required Pacira to run 11 the system twenty-four hours per day, seven days per week, to meet demand, meaning a 12 “lot of labor, a lot of testing, batch record review”; and (3) that the only viable option to 13 scale-up production of EXPAREL® was to make bigger systems that did not include the 14 operational constraints of the 45L process. 15 89. Hall explained that scaling up from 45L EXPAREL® to 200L EXPAREL® was not 16 as easy as scaling up a cookie recipe. 17 90. Hall also testified that it took Pacira nearly seven years and cost over $100 million 18 to develop the 200L process. 19 91. I found Hall’s testimony to be credible. 20 21 22 92. Dr. Rodney Ho testified as an expert witness for Pacira. 23 93. Dr. Ho earned a Bachelor of Science in Biochemistry from the University of 24 California. He also holds a Master of Science and a Ph.D. in Biochemistry/Drug 25 Delivery and Targeting from the University of Tennessee. While at the University
26 4 Other witnesses testified, both at trial and via deposition. Summaries of that testimony is not included here as it did not influence the court’s decision. 1 of Tennessee, Dr. Ho participated in research with members of Oak Ridge National 2 Laboratory. He also completed a Postdoctoral Fellowship in Infectious Diseases at the 3 Stanford University School of Medicine. 4 94. Dr. Ho is currently employed at the University of Washington, Seattle and at the 5 Fred Hutchinson Cancer Research Center. Dr. Ho’s research focuses on making vaccines 6 and other drug combination therapies and is based on lipid-drug interactions. Dr. Ho has 7 been researching lipid-based drugs since 1985. 8 95. Dr. Ho published his first paper on liposomes in 1987. 9 96. Dr. Ho testified that a liposome is a general term to describe a spherical particle 10 made of lipids. 11 97. Dr. Ho’s paper on liposomes was foundational for understanding how liposomes, 12 including those used in drug products, can be made stable. 13 98. Throughout his career, Dr. Ho has published many papers on liposomes and 14 MVLs specifically. Dr. Ho has also personally made MVLs and taught his students how 15 to produce them. 16 99. The court qualified Dr. Ho as an expert on liposome drug products and their 17 manufacture. 18 100. Dr. Ho also testified that the ’572 Patent is directed to laboratory-scale processes 19 for producing MVLs, and that it would be “very difficult” to commercially manufacture 20 MVLs at the laboratory scale. 21 101. Dr. Ho then offered three conclusions: (1) Pacira’s New Patents describe a new 22 commercial process for making bupivacaine MVLs; (2) Pacira’s New Patents describe 23 bupivacaine MVLs having unique characteristics; and (3) Pacira’s New Patents are 24 different from the technology of the ’572 Patent. 25 102. Dr. Ho testified that there was a thirty-three-year gap between the first ’572 26 patent and Pacira’s New Patents. 1 103. Dr. Ho testified that making MVLs at the commercial scale required innovations, 2 while acknowledging that there are some similar steps (to include similarities between 3 the 45L and the 200L processes). 4 104. He also testified that dual and dependent tangential flow filtration, 5 microfiltration by tangential flow filtration, and diafiltration by tangential flow filtration 6 are not discussed in the ’572 patent, and noted that bench scale production does not 7 require such processes because “[the manufacturers] spin down to the particles, but it’s 8 not sterile. In this process with these filters, you can also get rid of bacteria and many 9 other things in addition to trapping the earlier pre--- so-called preformulation steps 10 where all the things that put in to the manufacturing train is sterile.” 11 105. Dr. Ho also testified about the differences in the solvent removal and sparging at 12 the bench scale versus commercial scale. 13 106. The court finds that Dr. Ho’s testimony was credible. 14 15 16 107. Brian Crozier, Esq., testified on behalf of RDF. Mr. Crozier is an attorney with 17 the law firm of Brorby Crozier & Dobie and is a trustee of the Research Development 18 Foundation. 19 108. RDF’s board of trustees manages the patent and licensing activities of RDF, as 20 well as manages their investments. 21 109. Mr. Crozier was involved with the formation of RDF, which is a tax-exempt 22 501(c)(3) nonprofit organization. 23 110. Mr. Crozier was not personally involved in negotiating the 1994 Agreement 24 between RDF and DepoTech. 25 26 1 111. Although Mr. Crozier reviewed documents relating to the 2004 Amendment, he 2 did not personally participate in telephone calls, conferences, or meetings with 3 SkyePharma regarding the 2004 Amendment. 4 112. Rather, Mr. Crozier reviewed documents relating to the 2004 Amendment in 5 his role as outside counsel to RDF, over which RDF asserted privilege. 6 113. The court finds Mr. Crozier’s testimony credible. 7 8 9 114. Thomas Brorby testified as RDF’s fact witness via deposition.5 10 115. Mr. Brorby served as a trustee of RDF from 1998 to 2023. 11 116. Mr. Brorby began working with RDF at its outset in 1988, as someone who 12 incorporated the company. 13 117. Mr. Brorby also served as outside counsel to RDF and its related organizations. 14 Mr. Brorby worked at the law firm Brorby Crozier & Dobie. 15 118. Mr. Brorby provided legal services to RDF’s related organizations beginning in 16 1965. 17 119. I find Mr. Brorby’s deposition testimony credible. 18 19 20 120. Dr. Michniak-Kohn testified live at trial as RDF’s expert witness. 21 121. Dr. Michniak-Kohn testified as to the “plain and ordinary meaning” of 22 “multivesicular liposome,” which she defined as a “microscopic, spherical lipid vesicle 23 containing multiple, non-concentric aqueous chambers.”6 24 5 Both RDF and Pacira designated portions of the deposition testimony of Thomas Brorby as part of their 25 respective affirmative trial evidence. To the extent any objections were lodged against Brorby’s testimony summarized here, those objections are overruled. 26 6 The court notes that it should typically assign claim terms their “‘ordinary and customary meaning[,]’” which is “the meaning that the term[s] would have to a person of ordinary skill in the art in question at 1 122. Dr. Michniak-Kohn also testified regarding the so-called “Amendment Technical 2 Scope” of a twenty-eight-word phrase quoted from the parties’ 2004 Amendment, 3 which was provided by counsel for RDF. Dr. Michniak-Kohn described the Amendment 4 Technical Scope as a broad “area of technology” that overlaps with her definition of MVL. 5 123. Dr. Michniak-Kohn agreed that the only difference between her definition of MVL and 6 her description of the Amendment Technical Scope was that the Amendment Technical Scope 7 includes (1) “a biologically active substance” and (2) the “reinforcing phrase”—“in the presence 8 or absence of any acid, salt, or other compound”—which she admitted does not limit the 9 technical scope in any way. 10 124. Dr. Michniak-Kohn further admitted that if a substance is “an MVL that encapsulates a 11 biologically active substance,” it falls within the Amendment Technical Scope. 12 125. Dr. Michniak-Kohn opined that the ’838 Patent and certain of Pacira’s New Patents— 13 namely the ’495 Patent, the ’336 Patent, the ’904 Patent, the ’486 Patent, the ’496 Patent, 14 and the ’727 Patent—each contain a claim covering the technical scope of the 2004 Amendment 15 phrase, as well as a claim that covers MVLs. 16 126. Dr. Michniak-Kohn testified that the Amendment Technical Scope does not 17 identify or describe any specific invention. She further testified that the Amendment 18 Technical Scope would cover any MVL encapsulating any biologically active substance, 19 regardless of (1) whether the specific MVL technology is novel or already in the public 20 domain—i.e., patentable or not; (2) the particular drug encapsulated, from millions of 21 potential options; (3) any improved or changed characteristics of the MVLs, such as 22 increased stability or internal pH; (4) the composition of the MVLs, which can be 23 affected by the starting materials used in the manufacturing process. 24 the time of the invention, i.e., as of the effective filing date of the patent application.” Phillips v. AWH Corp., 25 415 F.3d 1303, 1312–13 (Fed. Cir. 2005) (citations omitted). However, because Dr. Michniak-Kohn testified based on her “plain and ordinary” definition, I reflect her language in my findings. This does not 26 mean that I find that her definition reflects the ordinary and customary meaning of the term “multivesicular liposome.” 1 127. Dr. Michniak-Kohn testified that she did not evaluate whether Pacira’ s New 2 Patents disclose an “improved and scaled up process.” She also did not evaluate if the 3 disclosed bupivacaine MVLs were more stable than MVLs made by previous processes. 4 128. Dr. Michniak-Kohn also testified that an MVL product could win the Nobel Prize 5 and still fall within the Amendment Technical Scope. 6 129. Dr. Michniak-Kohn agreed that a piece of paper merely reciting “microscopic 7 spherical particles composed of multiple non-concentric aqueous chambers 8 encapsulating the biologically active substance therein in the presence or absence of any 9 acid, salt, or other compound” would be covered by the Amendment Technical Scope. 10 130. Dr. Michniak-Kohn’s conclusion that Pacira’s New Patents and the ’838 Patent 11 are each covered by the Amendment Technical Scope is based solely on the fact that each 12 patent contains a claim falling within a given field of technology—namely MVLs 13 encapsulating a biologically active substance. 14 131. Finally, Dr. Michniak-Kohn testified that previously, while serving as an expert is 15 previous pharmaceutical litigations, used the term “related to” to mean a patent family 16 member. 17 132. Dr. Michniak-Kohn testified that that the general process for MVLs was in the 18 public domain as early as 1983. 19 133. She also testified that she has used the term “related to” to mean a patent family 20 member in other cases where she has testified as a witness. 21 134. I find Dr. Michniak-Kohn to be credible. 22 23 24 25 26 1 2 135. Dr. Ashley Stevens testified as RDF’s expert witness. 3 136. Dr. Stevens testified that “related to” is used to describe patent families, however 4 in his opinion, the use of the term “related to” was not a “favored approach” for conveying 5 intellectual property (“IP”). 6 137. During his testimony, Dr. Stevens defined the “IP industry” to include technology 7 transfer professionals, venture capitalists, and IP attorneys. 8 138. Dr. Stevens also offered opinions regarding assignment agreements. 9 139. I find Dr. Stevens to be credible. 10 11 7 12 140. Mr. Alessandro Lobbia, Pacira’s Vice President of Regulatory Affairs-Chemistry, 13 Manufacturing, and Controls, testified as a fact witness via deposition designations in 14 RDF’s case-in-chief. 15 141. Mr. Lobbia testified regarding the similarities between the 45L Process and the 16 200L Process, stating the two processes “can be used in the same way and meet the same 17 specifications approved in the NDA, and, therefore, can be considered equivalent.”8 18 19 20 142. David Stack is Pacira’s CEO and Chairman of the Board of Directors. He testified 21 as a fact witness via deposition designation in RDF’s case-in-chief. 22 23 24 7 Pacira objected to this testimony, arguing it was irrelevant as the court already rejected RDF’s “field of 25 technology” argument. This objection is overruled as the testimony is relevant to the question of whether the New Patents are related to the assigned proprietary property. 26 8 The NDA was not a trial exhibit, therefore the court places no weight on Mr. Lobbia’s statement about the NDA. 1 143. Mr. Stack testified that SkyePharma marketed a drug called DepoCyte, and that 2 it was his understanding that the prefix “Depo” in front of “Cyte” was drawn from 3 DepoTech, the previous manufacturer of DepoCyte. 4 144. He also testified that Pacira used the name DepoBupivacaine as the generic name 5 for EXPAREL® before it had an approved FDA NDA. 6 7 8 145. Mr. Nicholson testified via deposition in RDF’s case in chief. Mr. Nicholson was 9 the Chief Financial Officer and finance director for SkyePharma from February 1996 to 10 November of 2006. 11 146. Mr. Nicholson testified that he believed “DepoFoam” was a word used by 12 Skyepharma for its multivesicular liposome drug delivery technology.9 13 147. Mr. Nicholson also testified that while he worked with Skyepharma, 14 DepoMorphine was still in development, and that that development started 15 before the 2004 Amendment and continued after that agreement was executed. 16 148. He said the same was true of DepoBupivacaine—that research and development 17 had started on it prior to the 2004 Amendment and continued after it was executed.10 18 19 20 149. David Turnbull is a process engineer at Pacira. He testified as a fact witness via 21 deposition designations submitted in RDF’s case-in-chief. 22 150. Mr. Turnbull did not dispute that the ’495 patent that the ’838 patent disclose 23 the current commercial process as of January 2021 used for manufacturing EXPAREL®. 24
25 9 Pacira’s objection to this testimony is overruled. The testimony is relevant to whether the New Patents are related to the assigned proprietary property. 26 10 Pacira’s objection to this testimony is overruled. The testimony is relevant to whether the New Patents are related to the assigned proprietary property. 1 151. He further testified that the ’495 patent is specific to EXPAREL® at the 200-liter 2 scale and the ’838 patent “appear[ed] to be a . . . broader description of the process at a 3 smaller scale.” 4 152. He further confirmed that both the ’495 and the ’838 patents concern a process 5 for manufacturing “microvesicular” liposomes encapsulating a drug. 6 II. Conclusions of Law 7 There is no dispute that MVLs existed for approximately a decade before the parties 8 entered into the ’94 and the 2004 Agreements. There is also no dispute that Patents ’495 (and 9 the other New Patents), ’483, and ’572 all follow similar steps for making MVLs. Indeed, it was 10 essentially RDF’s position at trial that because all the patents utilize the same steps to make 11 MVLs, the New Patents are related to the assigned proprietary property. In the alternative, RDF 12 argues that because the ’838 patent, which no one disputes was utilized to make 45L 13 EXPAREL®, and the New Patents use similar steps, the New Patents are assigned proprietary 14 property. I disagree with both theories. 15 First, if the basic steps to make MVLs are captured by the ’94 Agreement, it seems there 16 would be an obviousness problem11 with the ’572 patent because it would mean that that 17 patent’s prior art disclosed the very thing claimed (an MVL), so the claimed invention would 18 have been obvious to a person of ordinary skill in the art as of the relevant date. See, e.g., 35 U.S.C. 19 § 103 (patent may not be obtained if the claimed invention would have been obvious to a person 20 having ordinary skill in the art, based on the prior art, before the effective filing date of the 21 claimed invention). Moreover, the basic steps to making an MVL could not qualify as “know- 22 how” as mentioned in the ’94 Agreement because that information was already known at the 23 time the parties entered into the agreement, and therefore would not have been something 24 captured by Pacira’s use of those steps in the New Patents. Thus, the basic steps to creating an 25 MVL are neither proprietary property nor assigned proprietary property, so RDF has failed to
26 11 The court is not making an obviousness finding here as that is not an issue or question before the court. Rather I mention obviousness to explain RDF’s flawed reasoning. 1} meet its burden showing that the basic steps that result in MVIs alone are sufficient to find that 2|| the New Patents are “related to” the assigned proprietary property. As a result, this argument is 3}| rejected again.? 4 The court thus turns to the patents themselves. First, there is no dispute the ’483 patent both proprietary property and assigned proprietary property, as it was part of Exhibit 1 to the Agreement. The parties do not dispute that the ’572 Patent references the ’483 Patent. The 7|| court finds that these two patents are related. 8 The evidence demonstrates, however, that the ’572 Patent is different from both the ’838 Patent and the New Patents. The following chart is a helpful tool in analyzing why: 10 483 °838 Patent [495 Patent (New Patent (New ll Patent Patent Patent Patent Priority Date Unknown? |Priority Priorityto (Priorityto 2021 (Priority to 2021 2 tol988 = {1997 Inventors Unknown /Kim, Hartounian, |Hall, Turnball, Hall, Turnbull, 13 Howell |Meissner, |Grisgby, Grigsby, Pepper Ardekani, Davis, |Ardekani, Davis, l4 Garcia, Kurz, Los |Garcia, Kurz, Los 5 ‘572 referenced 16|| [Production Scale |Small Small Smaller Larger commercial |Larger commercial (Bench (Bench j|commercial {size (200L size (200L) 7 scale) scale) scale (45L __|process) process Mentions the No No No Yes EXPAREL® 191 (Product 0 Specific to Yes No No No Hydrochloride Specific to No No No Yes Bupivacaine (Uses Dual Unknown |No No Yes Independent ‘Tangential Flow Filtration 24 25 6 ” This is another way to make the same argument about a “field of technology of [MVIs] encapsulating a biologically active substance” that was rejected at summary judgment. See ECF No. 152. A copy of the □□□ patent was not provided to the court so certain items are marked as “unknown.” 26
1 Uses Unknown |No Yes Yes Yes Microfiltration 5 and Diafiltration Uses Sterile Unknown |No Yes Yes Yes |Nitrogen Sparging Uses Aseptic Unknown |No Yes Yes Yes Steps >| Describes Unknown |No No Yes Yes 6 MVLs** with Elevated Lysine [Describes MVLs |Unknown |No No Yes Yes with Elevated |Dextrose Describes MVLs |Unknown |No No Yes Yes }with Elevated pH As demonstrated above, the first two columns, addressing the ’483 Patent and the 572 Patent, are shaded in light gray and share some similarities with the middle column, which summarizes some of the ’838 Patent characteristics. Both the 483 and the "572 Patents were specific to 13|| Hydrochloride (shaded gray), whereas the New Patents are specific to Bupivacaine (not shaded 14|| gray). There are also differences between the ’572 and the ’838 Patents, namely the 572 Patent 15|| was specific to Hydrochloride (shaded gray) whereas the ’838 Patent was directed to production of MVLs generally (not shaded gray). Thus, what RDF showed is that ’838 is fully incorporated into the New Patents, that the end product when utilizing the processes set forth in the □□□ Patent and in the New Patents results in EXPAREL®, and that all the patents use similar steps 19]] to create MVLs. But as noted above, this does not demonstrate how the New Patents are related 20]| to the first two patents. Indeed, when looking at the chart from left to right, the commonalities 21}| between the °572 Patent and the New Patents disappear. There are no shaded boxes showing shared characteristics between the 572 Patent and the New Patents.> 23 241124 The court places less emphasis on this, the elevated lysine, and the elevated dextrose as Pacira’s expert witness testified he was given the data from Pacira and did not conduct any testing himself. While given weight, RDF did not present any witnesses to contradict that the 572 and the ’838 did not describe 6 these subjects. © The chart reveals that the New Patents are specific to Bupivacaine and use “Dual Independent Tangential Flow Filtration,” whereas 838 and ’572 do not. Further, the New Patents use “Microfiltration 27
1 Moreover, RDF failed to show that the ’838 Patent was assigned proprietary property. 2 First, the evidence shows neither the ’838 Patent nor the New Patents share a familial 3 relationship with the ’572 Patent. And there was no evidence presented that ’838 had any 4 familial relationship to the ’483 Patent. Both of RDF’s experts testified that “relate to” means 5 familial relationship. Further, although RDF essentially argued that it is clear that the ’838 6 Patent is assigned proprietary property, or perhaps an “improvement” as set forth in Section 1.4 7 of the 2004 Amendment, the evidence they offered to support that argument is unconvincing. 8 First, RDF only argued that Pacira’s royalty payments demonstrate Pacira believed it was 9 covered by the Agreements, but offered no witness to confirm that the royalty payment means 10 the New Patents are related to the assigned proprietary property because they incorporate the 11 ’838 patent. Pacira’s response to this argument, which is not evidence, was that it paid the 12 royalties because the research and development for the 45L process (the ’838 Patent) was 13 already underway when it codified the 2004 Amendment. Pacira’s position was essentially 14 confirmed by RDF’s witness Donald Nicholson, who testified that the research and development 15 for DepoBupivacaine started prior to the 2004 Amendment.16 Nonetheless, this argument and/or 16 evidence does not demonstrate that the ’838 patent, much less the New Patents, is assigned 17 proprietary property, because there was no evidence presented that the ’483 and ’572 Patents are 18 related to the New Patents. Stated otherwise, RDF did not offer any evidence, beyond the four 19 known steps for making MVLs, to even support that the ’838 Patent is assigned proprietary 20 property. And although the ’838 Patent is incorporated by reference in the New Patents, and 21 thus RDF proved that the end result product of the ’838 Patent and the New Patents was the 22 same drug, RDF failed to overcome the evidence that the ’838 patent does not reference the ’483 23 and ’572 patents. That alone separates the New Patents from the Agreements’ propriety property 24
25 and Diafiltration,” “Sterile Nitrogen Sparging,” and “Aseptic Steps” as part of the processes, the ’572 Patent does not. 26 16 I note, too, that even if Pacira did interpret the ’94 Agreement to include the ’838 Patent, Pacira’s interpretation of the Agreement is no more binding on the court than RDF’s. and assigned proprietary property. RDF also fails to overcome Pacira’s evidence showing the 2}| differences in production processes and the significant innovation that went into making the 200L EXPAREL®. Conclusion 5 The Clerk of Court is kindly instructed to enter judgment in favor of Pacira 6|| Pharmaceuticals, Inc. against Research Development Foundation, and to close this case. 7 Dated: April 16, 2025 /, / LY 5 hg — 10 ed States District Judge ll 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26