Nystrom v. Trex Company, Inc.

424 F.3d 1136, 76 U.S.P.Q. 2d (BNA) 1481, 2005 U.S. App. LEXIS 19748
CourtCourt of Appeals for the Federal Circuit
DecidedSeptember 14, 2005
Docket2003-1092
StatusPublished
Cited by1 cases

This text of 424 F.3d 1136 (Nystrom v. Trex Company, Inc.) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Nystrom v. Trex Company, Inc., 424 F.3d 1136, 76 U.S.P.Q. 2d (BNA) 1481, 2005 U.S. App. LEXIS 19748 (Fed. Cir. 2005).

Opinion

ORDER

A combined petition for panel rehearing and rehearing en banc was filed by Trex Co., Inc. and Trex Co., LLC. A response thereto was invited by the court and filed by Ron Nystrom. Thereafter, these filings were referred to the merits panel that heard the appeal.

Upon consideration thereof,

IT IS ORDERED THAT:

(1) the petition for panel rehearing is granted for the limited purpose of addressing the effects of Phillips v. AWH Corp., 415 F.3d 1303 (Fed.Cir.2005) (en banc), and

(2) the previous opinion of the court in this appeal, issued on June 28, 2004 and reported at 374 F.3d 1105, is withdrawn. The new opinion accompanies this order.

LINN, Circuit Judge.

Ron Nystrom (“Nystrom”) appeals from the grant of summary judgment of non-infringement of claims 1-15 and 18-20 3 and of invalidity of claims 18-20 of the ’831 patent and from an order denying sanctions under 28 U.S.C. § 1927, entered by the United States District Court for the Eastern District of Virginia in favor of defendants TREX Company, Inc. and TREX Company, LLC (collectively “TREX”). Nystrom v. TREX Co., Inc., No. 2:01cv905 (E.D.Va. Oct. 25, 2002) (original final judgment); Nystrom v. TREX Co., Inc., No. 2:01cv905 (E.D.Va. Oct. 21, 2003) (amended final judgment). Because the district court correctly construed “board” and “manufactured to have,” we affirm the district court’s grant of summary judgment of non-infringement of claims 1-15 and 18-20. However, we reverse the district court’s construction of “convex top surface” and the district court’s grant of summary judgment of invalidity of claims 18-20 and remand the case to the district court for further proceedings. Further, because the district court did not abuse its discretion in denying Nystrom’s motion for sanctions under 28 U.S.C. § 1927, we affirm the district court’s disposition of that motion.

*1139 I. BACKGROUND

A. The ’831 Patent

The ’831 patent is directed to construction material for use in flooring surfaces: specifically, boards for use in constructing an exterior floor, such as a deck. ’831 patent, col. 1, 11. 6-8. The invention described and claimed in the patent is an exterior wood flooring board shaped to shed water from its upper surface while at the same time providing a surface on which it is comfortable to walk and stand. Id. at col. 2, 11. 8-11. In the Summary of Invention, the patent describes the invention as “a decking board which is shaped to shed water from its upper surface, and which also yields a superior product when cut from a log, reducing the amount of scrap in the outermost boards cut from a log.” Id. at col. 2, 11. 20-24. Figure 2, reproduced below, provides a transverse sectional view of the preferred embodiment of the invention:

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Id. at col. 2, 11. 49-50. The embodiment depicted in Figure 2 is described in the ’831 patent specification as follows:

The board specifically shown and described herein has generally the size and shape of a so-called 5/4 decking board, with rounded top side edges 11 and 12 each having a radius of curvature r of about one-quarter of an inch. The board 10 differs slightly in width w and thickness t from a standard decking board, however, in that it has a width of only about 5 inches and a thickness of about 1-3/8 inches.
More importantly, the board of the invention has a slightly rounded upper surface 13 that slopes gradually off to either side of the center of the board, defining a convex surface that promotes the running off of water. This surface may have a radius of curvature R1} for example, of about 24 inches.
Further, in a preferred construction the board also has a complementally shaped concave bottom surface 14 with a radius of curvature R2 of about 24 inches, placed to leave two relatively flat side panels c and d along opposite edges of the board.
The curved top surface has a total fall or drop a from the center to each side edge of about 1/8 of an inch, and the curved bottom surface similarly has a total recess b from the plane of the two *1140 side panels to the deepest part at the center of the board of about 1/8 of an inch.

Id. at col. 3,11.1-24.

Independent claim 1 contains all of the disputed claim terms, and provides (with the disputed terms highlighted):

1. A board for use in constructing a flooring surface for exterior use, said board having a top surface, a bottom surface and opposite side edges, said top surface being manufactured to have a slightly rounded or curved configuration from a longitudinal center line thereof downwardly toward each side edge, thereby defining a convex top surface which sheds water and at the same time is comfortable to walk on, and said bottom surface having a concave configuration for nesting engagement with the top surface of another board so that a plurality of the boards may be stacked one on top of the other with the stability of conventional boards having flat top and bottom surfaces.

Id. at col. 4,11. 19-30.

Independent claim 18 is representative of the claims for which invalidity is disputed, and provides (with the disputed limitation highlighted):

18. A decking board for use in constructing a flooring surface for exterior use, said board having a convex top surface, a bottom surface and opposite side edges; said convex top surface being manufactured to have a radius of curvature with a slightly rounded or curved configuration extending across the top surface from one side edge to the other, defining a difference in thickness between the longitudinal centerline and the opposite side edges, with the ratio of said difference in thickness to the width of the board being about 140; and said convex top surface serving to shed water from said board when exposed to weather, and at the same time, when a plurality of said boards are laid in side-by-side relationship, presenting a surface that is comfortable to stand and walk on.

Id. at col. 6,11.16-29.

B. Proceedings Below

Nystrom is the inventor and sole owner of the ’831 patent. He is a working carpenter and the owner of a two-truck, two-employee lumberyard. He has been in the business of building exterior decks for twenty-five years. TREX is a manufacturer of exterior decking planks made from composites of wood fibers and recycled plastic.

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Bluebook (online)
424 F.3d 1136, 76 U.S.P.Q. 2d (BNA) 1481, 2005 U.S. App. LEXIS 19748, Counsel Stack Legal Research, https://law.counselstack.com/opinion/nystrom-v-trex-company-inc-cafc-2005.