National Aluminate Corp. v. Permutit Co.

145 F.2d 175, 63 U.S.P.Q. (BNA) 68, 1944 U.S. App. LEXIS 4237
Court of Appeals for the Eighth Circuit·Decided October 18, 1944·No. No. 12827·Published·Cited by 7 cases

Opinion

WOODROUGII, Circuit Judge.

It was alleged in the amended petition in the District Court in this case that plaintiff Alumínate company manufactured and sold ion exchanging products known as Nalcite A and Nalcite A X, for conditioning water, and that there was an actual controversy between itself and defendant Permutit company, in that Permutit asserted that Aluminate’s manufacture arid sale in[176] fringed six patents owned or controlled by Permutit, namely:

2,191,063 Granted Feb. 20, 1940 Smit^

2,205,635 Granted June 25, 1940 Smit

2,191,060 Granted Feb. 20, 1940 1/iebknecht

2,206,007 Granted June 25, 1940 Lieblmecbt

2,190,853 Granted Feb. 20, 1940 Vaughan

2,127,310 Granted Aus 16, 1938. Riley

Alumínate alleged that the patents were invalid and weré not infringed by it, and it prayed a declaratory judgment against Permutit to that- effect. The answer and counterclaim of Permutit contained the allegations necessary to present a suit for infringment by Alumínate of Permutit’s six patents and prayed dismissal of Aluminate’s petition, injunction, accounting of damages for infringement, and costs. Since the Smit patents issued to a Dutch corporation, the Alien Property Custodian was permitted to intervene specially, but did not take part in the trial. On the trial Permutit assumed the burden as a plaintiff in a •patent infringement case, and the court found on the pleadings and evidence that Permutit’s six patents 'were valid and that Alumínate infringed as to the claims identified, directly and by inducing others to infringe, and also that Alumínate threatened infringement by its recommendations to purchasers of its products. From the judgment accordingly entered -against it, Alumínate, has appealed.

Permütit’s six 'patents relate to softening water and to conditioning it. As to softening, it appears that water is hard because it contains the salts of calcium and magnesium and the process of removing the hardness elements by filtering the water through a bed of granular inorganic material called “zeolite” has long been used commercially. Such zeolites are either found in nature and processed, or composed synthetically. The action that takes place when the hardness of the water is removed from it to the zeolite was described by the Supreme Court in 1931 in the words: “When hard water is passed through zeolites, they give up their sodium to the water, and take from it the calcium and magnesium as the new base. Zeolites have the peculiar quality that, after becoming exhausted in such use, they may be regenerated by passing a solution of common-salt through them, whereupon they give up their new base of calcium and magnesium and take back their sodium base. They retain indefinitely these valuable properties.” Permutit Co. v. Graver Corp., 284 U.S. 52, loc.cit. 54, 52 S.Ct. 53, 76 L.Ed. 163. But in the patents here involved and throughout this record the experts have preferred to describe the same phenomenon of base exchange between hard water and zeolites as “ion exchange.” Base exchange is said to be an interchange of ions where .positive ions exchange and combine the negative ions which were present beforehand. An ion is said to be an electrically charged particle, and matter is. referred to as organic and inorganic. Inorganic matter is considered as comprised of salts, calcium, magnesium, sodium and potassium, which are usually electrolytes. Electrolyte, in turn, is a substance that in water solution undergoes dissociation, resulting in positive and negative ionic charges. Positively charged ions are called “cations”, examples of which are calcium, magnesium, sodium and hydrogen ions. In the present terminology it is stated: “When hard water is passed through a bed of granular zeolite the calcium and magnesium ions of the dissolved calcium and magnesium salts in the water are substituted or exchanged for the sodium ions of the zeolite and such sodium ions pass off in the treated water.” Water so treated is spoken of as passing through the sodium cycle and -the zeolites adapted to the process are referred to as siliceous zeolites and as inorganic zeolites. The hard water treated in the sodium cycle contains sodium ions instead of calcium and magnesium ions but sodium ions do not constitute hardness. The water is soft and is satisfactory for household purposes and many industrial uses.

But this sodium zeolite water softening method had definite limitations. It did nbt remove the sodium; it did not reduce the dissolved solids and it did not remove the bicarbonate content (alkalinity) of the water. The calcium and magnesium bicarbonates were not reduced but merely changed into sodium bicarbonate. Where waters low in silica were treated, the amount of silica in the water was increased because the exchange material, whether natural or synthetic, being siliceous, gave up silica to the water which rendered it unsuitable for certain purposes.

Permutit and other workers in the art were long engaged in research in the attempt to discover^ an ion exchange zeolite material which would overcome these limitations of the sodium zeolite method and would further condition water for particular uses, but prior to the disclosures of [177] the patents in suit there was no zeolite ion exchange process effective to that end in commercial use.

Early in 1936, Permutit put on the market for the first time in this country a synthetic water filtering material which was nonsiliceous, described as a high capacity carbonaceous or organic cation exchange product. It was also referred to as a hydrogen-cycle zeolite and was designated by the trade mark “Zeo-Karb.” It was made of granules of bituminous coal treated in a jacketed rotary drum with fuming sulfuric acid. It could be used as a zeolite to soften hard water in the old sodium ion exchange process (with some advantages over the old), and in that use it would be regenerated with sodium. But it could also be regenerated with acid and when so regenerated and water passed through it, it not only exchanges its hydrogen for the calcium and magnesium, but the sodium ions in the raw water are also similarly replaced by hydrogen ions. Those salts which were originally present in the form of bicarbonate, i.e., alkalinity, are transformed into the corresponding hydrogen compound, hydrogen bicarbonate (which is, chemically speaking, carbonic acid). This is the same as “charged water” made by injecting carbon dioxide (CO2) into water (H2 O) to produce carbonic acid (II2 CO3) and when the bicarbonate salts are so transformed the CO2 gas is permitted to escape to the atmosphere by aeration. The other salts which if present usually occur as sulfates and chlorides, are transformed by this hydrogen zeolite process into the corresponding amounts of sulfuric acid and hydrochloric acid respectively. These in turn may be removed by processes not here involved to approximate distilled water.

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National Aluminate Corp. v. Permutit Co., 145 F.2d 175, 63 U.S.P.Q. (BNA) 68, 1944 U.S. App. LEXIS 4237 (8th Cir. 1944).

145 F.2d 175 (National Aluminate Corp. v. Permutit Co.) — published by Counsel Stack Legal Research, free access to 12M+ legal documents.

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