Mitchell v. Connellsville Central Coke Co.

231 F. 131, 145 C.C.A. 319, 1916 U.S. App. LEXIS 1649
CourtCourt of Appeals for the Third Circuit
DecidedFebruary 14, 1916
DocketNo. 2059
StatusPublished

This text of 231 F. 131 (Mitchell v. Connellsville Central Coke Co.) is published on Counsel Stack Legal Research, covering Court of Appeals for the Third Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Mitchell v. Connellsville Central Coke Co., 231 F. 131, 145 C.C.A. 319, 1916 U.S. App. LEXIS 1649 (3d Cir. 1916).

Opinion

McPHERSON, Circuit Judge.

This case turns upon the validity of patent No. 899,886 granted September 29, 1908, to the plaintiff, Thomas J. Mitchell, for “a new and useful coke oven.” The record [137]*137discloses no controversy about infringement, but for several reasons that appear in the opinion below the District Court held the patent invalid. A proper understanding of the issue will be promoted by a few preliminary remarks concerning the manufacture of coke, and also concerning the state of the art at the time Mitchell entered the field.

[2] Coke is partially consumed bituminous coal, from which the volatile constituents have been burnt away. The combustion takes place in ovens, or closed retorts, free contact with the atmosphere being thus prevented, while sufficient air is easily supplied. Essentially, coke consists of carbon and a residuum of such noncombustible materials as may be present in the coal. If it is made rapidly and at comparatively low heat—for example, the coke produced in making illuminating gas—it is black in color, spongy in fiber, and burns readily; if the heat has been high and more protracted, as in the case of coke intended for smelting, the color is gray, with a semimetailie lustre, the fiber is hard and dense, and it can only be burnt with the aid of a strong draft or blast. Coke may also be described as a partly graphitized carbon, whose fiber has been affected by the escaping and burning gases, so that the coke is lighter than the coal, although its substance is hard and dense. The patent applies in terms to coke ovens generally, but evidently is directed specially to an oven adapted to produce coke for smelting in a foundry or a furnace; and (unless otherwise stated) what we have to say must be understood as relating only to such a structure.

Nearly all of it being fixed carbon, coke is a well-known fuel. Owing to its hardness and density and cellular structure, it has considerable strength, and will bear a heavy load of ore and limestone in a furnace, forming at the same time a layer that affords many passageways for heat and the air of the blast. It has similar advantages in the foundry smelting of pig iron. Under like conditions bituminous coal would be so compressed as to bum with much difficulty. When the coal is sufficiently heated in the oven, the volatile matters are given off as gas, and in the end what is left of the coal is fused into a mass, and its structure is changed. Its silvery appearance is due to the fact that some of the carbon in the gas is deposited on its outer surface. The necessary heat is obtained by burning the gases that are given off during the operation, and in an oven of the open type—that is,, with one or more openings in the roof—these gases are immediately burnt in contact with the coal. Such an oven is a nearly closed structure of brick or stone, banked on the outside with clay to keep the heat in, and lined throughout with refractory brick. The coal to be coked is spread in a layer on the bottom, and the rest of the inclosure is built in such a form as to leave a space or chamber above the coal where combustion may proceed. There are several varieties or types; perhaps the oldest and the oven still most widely used being the beehive, whose shape is suggested by its name. A more recent type is rectangular, long, and comparatively narrow, and to this class the Mitchell oven belongs. There are other types and shapes also, to which we shall refer hereafter.

A word may be said about the by-product oven. This is a dosed [138]*138retort in which a forced draft is used, and the heat is applied indirect-, ly through flues in the walls. This oven also produces furnace coke, but only a part of the gases is burnt, the rest being led away and converted into other useful products.

An important step in the process of coking it to make the walls and roof of the oven hot enough to ignite the coal without the aid of flame or combustible material; after the initial heating and the initial charge, the walls should become very hot and should retain so much of their heat after the charge has been withdrawn that the oven can be recharged almost at opee, and ignition will automatically and speedily take place, thus carrying .on the process continuously. During the operation the gases are driven off into the combustion chamber above the coal and are there ignited, so that burning begins at the top and extends downward to the bottom of the layer. After the volatile matters have been burnt, the coke lies on the floor of the oven in a coherent and glowing mass, and may be cooled either in place or outside. If the water is applied inside, care is taken to introduce no more than enough, in order to. keep the lining as hot as possible. The coke is then ready to be withdrawn, but as it has now become a coherent mass it was for many years necessary to break it up before it could be taken out. This is still necessary in the beehive oven, where the breaking is done by hand, and the coke is pulled out in comparatively small pieces. For several reasons this process is wasteful. It is slow, and therefore costly in time and labor, and it also wastes material, because too large a percentage of the coke is broken into sizes that are not satisfactory for use in a furnace or a foundry. The refuse (which usually goes to the waste pile) is often called “braize” or “breeze”; it includes, not only the small pieces of coke just referred to., but also tire ash produced during combustion.

From an early period, therefore, the art had to deal with several important problems^ such as the best shape of oven, the best way of applying the heat, the best way of utilizing the products of combustion, and the best way of removing the coke. And this brings us to consider the stage that had been reached when the Mitchell oven was devised. Fulton's treatise on Coke, published in Scranton, in 1895, is a mine of information on this subject, and for many of the facts stated in this opinion we are indebted to this useful volume. Just when the beehive oven began to supersede coking in the open air—the “mound” method, resembling the method of making charcoal—We do not accurately know, but it was certainly many years ago. At first these ovens were open-top and rectangular, the top sloping up from each side in the. shape of a truncated pyramid to the trunnel or opening, but afterwards the ■shape was changed to the present form—the round top now rising as an inverted hollow hemisphere, thus affording-a very satisfactory combustion chamber. There is no doubt at all that the beehive makes excellent coke, but of course all the products of combustion escape into the air through the trunnel hole, and, as there is only one opening in the side (and that a comparatively small opening), the coke must be broken up before it can be withdrawn. In other respects the beehive [139]*139does its work admirably, and has thus far held a largely predominant place in the art.

The Welsh oven is also an old type, and is thus described by Fulton, page 121:

“The main, effort in reducing cost was directed to a new plan of coke oven, retaining the principles of tho beehive, but planning the new oven, so as to draw the coke by mechanical appliances.
“The Welsh oven consisted of an arched chamber 12 feet long, 7 feet broad, and about 6 feet high.
"One end of this oven is walled up; the other end or front has doors or ' luted walls. A flue chimney at the closed end of the oven affords egress to the gases.

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Bluebook (online)
231 F. 131, 145 C.C.A. 319, 1916 U.S. App. LEXIS 1649, Counsel Stack Legal Research, https://law.counselstack.com/opinion/mitchell-v-connellsville-central-coke-co-ca3-1916.