Mannesmann Demag Corp. v. Engineered Metal Products Co.

605 F. Supp. 1362, 226 U.S.P.Q. (BNA) 466, 1985 U.S. Dist. LEXIS 22091
CourtDistrict Court, D. Delaware
DecidedMarch 4, 1985
DocketCiv. A. 83-24-WKS
StatusPublished
Cited by8 cases

This text of 605 F. Supp. 1362 (Mannesmann Demag Corp. v. Engineered Metal Products Co.) is published on Counsel Stack Legal Research, covering District Court, D. Delaware primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Mannesmann Demag Corp. v. Engineered Metal Products Co., 605 F. Supp. 1362, 226 U.S.P.Q. (BNA) 466, 1985 U.S. Dist. LEXIS 22091 (D. Del. 1985).

Opinion

*1364 OPINION

STAPLETON, Chief Judge.

This is a patent infringement action between two companies involved in the manufacture of electric arc furnaces. Mannesmann Demag Corporation (“Mannesmann”) has charged Engineered Metal Products Company, Inc. (“EMPCO”) with infringement,. inducing infringement and contributory infringement of various claims of United States Patent No. 4,207,060 “Vessel For Metal Smelting Furnace” (“Zangs” or “Zangs patent”). EMPCO denies infringement and has counterclaimed seeking a declaration that the patent-in-suit is invalid.

EMPCO is a corporation of the State of Delaware. Mannesmann is a corporation of the State of Michigan. This Court has jurisdiction over the subject matter of this action under 28 U.S.C. § 1338(a), and venue is proper in this District under 28 U.S.C. §§ 1391(c) and 1400(b). This opinion constitutes my findings of fact and conclusions of law with respect to validity and infringement.

I. BACKGROUND FACTS

An electric arc furnace is an apparatus designed to produce steel from metal scrap. The structure of a typical electric arc furnace in the early 1970’s included a vessel consisting of an outer steel shell lined inside with refractory brick, with three electrodes extending through the roof and into the vessel.

The electric arc furnace functions as follows: the furnace is “charged” when the furnace roof is removed and scrap metal is dropped into the vessel. The electrodes are lowered into the scrap where the “arc” is struck between the electrodes and the scrap, thereby causing the meltdown. The vessel is then tilted and the melted scrap or charge is poured out. The electrodes are subsequently lifted, the roof is swung away, and the electric arc furnace cycle begins again with the introduction of a fresh charge.

The electric arc furnace is unique among furnaces because of the severe conditions under which it operates. Extreme mechanical stresses are created when tons of metal scrap are dumped from above into the vessel; mechanical stress is further compounded by the tilting of the vessel to dispose of the melt. More significantly, electric arc furnaces are exposed to extremely stressful thermal conditions. The temperature around the electrodes reaches 6000 ° C (11,000 ° F). Moreover, the furnace must withstand frequent huge fluctuations of temperature since each melting cycle lasts only several hours.

Until the early 1970’s, the industry attempted to protect the steel shell of the furnace from the extreme conditions encountered therein by lining the vessel wall completely with refractory brick. The use of refractory, however, was not a wholly satisfactory solution, since the refractory itself is subject to considerable wear. As a result, furnace operations were periodically halted in order to install new refractory linings. These interruptions led to a decrease in production and accounted for a considerable percentage of operating expenses.

During the early and mid-1970’s, water cooled “box type” panels and other panels of different design were introduced to replace refractory in portions of the furnace vessel outside of the smelting zone. Some of these designs did not literally replace refractory, but instead functioned to cool the refractory and prolong its life.

The patent-in-suit purports to be a solution to the problem of refractory wear above the smelting zone in electric arc furnaces, as well as a significant and novel improvement over the box type and other water-cooled panels previously mentioned. Basically, the Zangs patent teaches a vessel that has an interior wall formed, at least in part, by a cooling pipe coil. The pipe coil is composed of pipe sections arranged in a contacting relation. The specifications in the patent declare that the construction of the furnace wall from pipe coil solves the problem of thermal stress by permitting the forced guidance of cooling water through the pipes, thereby prolong *1365 ing the life of the furnace. Also, the specifications claim that the cooling coils disclosed in the Zangs patent are aptly suited to withstand the mechanical stress characteristic of electric arc furnaces. The patent-in-suit also purports to obviate the need for any refractory lining above the smelting zone.

The Zang specifications also point out that a layer of slag or melt forms on the pipe surfaces facing the interior of the vessel, and that the slag layer acts as a thermal insulator and further reduces thermal stress. This slag layer forms when slag in the smelt zone is splashed onto the coil panels during furnace operations. To enhance slag adherence, the pipes facing the interior are equipped with prominances such as burls.

EMPCO concedes that its accused devices are water-cooled pipe panels especially designed for use in electric arc furnaces, and that the accused devices have been sold in the United States. 1

The accused panel comprises a plurality of eccentrically spaced pipes. “Eccentrically spaced” means that alternating pipe sections are positioned with their centers in different planes. In addition, each pipe section of the accused device is separated from its neighbor by a space which EMP-CO claims has the important function of acting as a dovetail shaped keyway to receive and anchor a protective layer of solidified slag on the pipes. The spaces between the pipe sections of the accused device are completed by a slag-stopper or space bar inserted into the space and allegedly designed to prevent the egress of slag through the panel itself. The EMPCO panels also show a backbone bar, which is a support structure welded to alternate pipe sections on the exterior side of the panel. Finally, on the face of the pipes facing the interior of the vessel, the accused panel shows numerous diagonal “slag-catching” bars that slope in opposite directions on alternate pipe sections to lengthen the downward path of the molten slag and thereby improve slag adherence to the pipe surfaces.

Dr. Ludger Zangs, the inventor of the device disclosed by the patent-in-suit, filed a German patent application for the same device on October 11, 1977, No. P 27 45 622.0-24. The German application was granted as German patent DE 27 45 622 C2. The Zangs U.S. patent application was filed in the U.S. Patent and Trademark Office on June 26, 1978. The U.S. application was accorded the priority benefit of the German application, pursuant to Section 119 of the Patent Act. 35 U.S.C. § 119. On June 10, 1980, the U.S. Patent and Trademark Office granted the Zangs U.S. Patent No. 4,207,060.

A document of some importance to this litigation warrants a brief description. The so-called “Demag brochure”, published in Germany by Mannesmann Demag AG, the parent company of the plaintiff, is a promotional flyer advertising a device under the commercial name “TW 2000” that fits the description of the device disclosed by the Zangs patent.

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Bluebook (online)
605 F. Supp. 1362, 226 U.S.P.Q. (BNA) 466, 1985 U.S. Dist. LEXIS 22091, Counsel Stack Legal Research, https://law.counselstack.com/opinion/mannesmann-demag-corp-v-engineered-metal-products-co-ded-1985.