Lyon v. Bausch & Lomb Optical Co.

119 F. Supp. 42, 100 U.S.P.Q. (BNA) 100, 1953 U.S. Dist. LEXIS 4122
CourtDistrict Court, W.D. New York
DecidedDecember 31, 1953
DocketCiv. No. 4168
StatusPublished
Cited by10 cases

This text of 119 F. Supp. 42 (Lyon v. Bausch & Lomb Optical Co.) is published on Counsel Stack Legal Research, covering District Court, W.D. New York primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Lyon v. Bausch & Lomb Optical Co., 119 F. Supp. 42, 100 U.S.P.Q. (BNA) 100, 1953 U.S. Dist. LEXIS 4122 (W.D.N.Y. 1953).

Opinion

BURKE, District Judge.

This case involves a claim for damj ages based upon the alleged infringe-ment of plaintiff’s patent No. 2,398,382 on a method for applying hard, durable, low-reflecting films of inorganic salts on the surfaces of optical elements. At the trial the complaint was amended to add a claim for damages for unjust enrichment. The invention covered by the patent is an improvement in the art of applying a stable, water-insoluble, evaporated, inorganic salt coating (notably magnesium fluoride) on the surfaces of optical elements. Prior to the invention optical elements had been coated witlj such materials but the coatings had not been consistently rugged and durable. Handling, usage, and climatic conditions had tended to damage or remove the coatings. The plaintiff’s method provides for the formation of a consistently hard, durable and tenacious coating by heating the optical surfaces to an elevated temperature while they are in a vacuum chamber, such as a bell jar, and in evaporating suitable inorganic salts to the optical surfaces in the vacuum chamber while the surfaces are maintained at an elevated temperature. The need for such rugged coatings had been felt in the art since the time it was first learned that such evaporated coatings would add to the efficiency of optical elements. The lack of consistent ruggedness of the coatings had imposed inherent limitations on their use in the industry. It had been generally regarded as-necessary to limit the use of coatings to inside surfaces where they were protected from handling and to leave the outside surfaces uneoated because of the risk of damage to unprotected surfaces. Prior invention had provided means for hardening the coated surfaces by baking the optical elements in air after they had been removed from the vacuum chamber. This method was commonly referred to as post-baking. Prior methods had also been used to pre-heat- the optical elements to clean them before they were placed in the vacuum chamber. Means had also been used to get a com[44]*44pletely clean condition within the vacuum chamber by creating an electrical discharge in the vacuum chamber, known as “glow discharge.” All of such prior methods left much to be desired in respect to the quality of ruggedness and durability of the coated surfaces.

In the latter part of 1940 the Naval Gun Factory at Washington was interested in putting into production on a mass scale the coating of optical elements for the Navy. It had been discovered by naval authorities from examination of a German bombsight in 1940 that the Germans had been coating optical elements for at least 2 years. The plaintiff had had some experience in the technique of applying coated films in vacuum. He was hired as a civilian employee at the Naval Gun Factory to develop for the Navy a program in setting up the production of coated optical elements for Navy use. He reported for work in January of 1941. After experimenting with the known methods of hardening evaporated films he concluded that the films so produced were too soft for Navy use. During the course of his experiments at the Naval Gun Factory in June of 1941 he hit upon the idea of heating the optical elements to be coated in the vacuum chamber and maintaining the heated condition of the elements while the evaporated coating was being applied in the vacuum. Further experiments along this line convinced him that the use of this method of hardening the coatings provided consistent hardness and adherence of thin films so applied. After repeated tests for hardness and durability, and after the application of the process to actual optical instruments such as binoculars and submarine periscopes, the method was eventually applied to practically every type of optical instrument used by the Navy. It was also adopted by the War Department for the Army and after the Second World War by the optical industry generally. Plaintiff’s application for a patent was filed November 17, 1942. The patent was granted April 16, 1946.

The defendant was engaged during the Second World War in performing contracts with the United States Government for the manufacture of optical instruments for the Army and Navy. In connection with its work under such contracts officials of the defendant visited the Naval Gun Factory in 1942 and inspected the work being done there with the plaintiff’s process in the coating of optical elements for the purpose of adopting it in its manufacture of optical instruments for government use under its contracts. As required by its contracts with the Government, it coated optical elements produced for the Government using the plaintiff’s method for hardening the coatings. After the Second World War the defendant continued to use plaintiff’s method for coating optical elements in its commercial manufacture of optics not made for use of the Government. Plaintiff’s offer of a license under his patent to the defendant for its use in its commercial manufacture of optics was rejected. Hence this suit.

Defendant asserts that the patent is invalid for lack of novelty and invention over prior patents cited by the Examiner. Plaintiff’s patent specification shows prior knowledge of metallic fluoride reflection-reducing films and the practice of pre-heating the surface to be coated to improve the tenacity of the film to the surface and to improve the ruggedness of. the film itself. It also shows prior knowledge of post-baking in air to improve the tenacity and ruggedness of light transmission films. Heating in the vacuum chamber, while a coating is being evaporated onto the optical surface, had not been disclosed in the art of applying inorganic salts to an optical surface. Darrah (Patent No. 1,-224,339) disclosed coating a hot metal powder such as aluminum or zinc onto a hot metal base such as iron in the presence of a partial vacuum. The coating metal is absorbed into the metal base. Cartwright (Patent No. 2,281,474) disclosed the method of coating an optical element with a reflection-reducing inor[45]*45ganic salt such as magnesium fluoride by evaporating in vacuum. He follows this treatment in vacuum by post-baking in air to harden the coating. Sabine (Patent No. 2,301,456) refers by inference to the post-baking in air used by Cartwright. Prior patents (Macksoud No. 2,217,228 and Birdseye No. 2,237,-328) had disclosed the simultaneous heating and coating of the inside of a lamp bulb in a vacuum with an evaporated metallic coating. These two patents related to the use of metals to form opaque, reflective coatings in a field not related to the art of coating optical elements. It was not obvious to those working in the field of coating optical elements with thin films of inorganic salts to use the step of heating in the vacuum shown by Macksoud and Birdseye working in a different field with metals. The plaintiff's method of hardening the coated optical surface provided an improved, durable and tenacious coating such as had never been obtained by prior patentees. Plaintiff’s process removed the inherent limitations of the use of coated optics to protected surfaces and made such use available for general application, including application to external and unprotected optical surfaces without risk of damage from assembling, handling, usage and atmospheric or climatic conditions. This was a distinct advance in the art. All of the patents referred to above were considered by the Examiner in the Patent Office. Plaintiff’s disclosure was addressed to the problem of soft coatings, coatings too fragile to permit their use in general application in the optical industry because of the risk of damage to the coatings from ordinary usage and handling and atmospheric conditions. Plaintiff’s method of hardening was a successful solution of the problem.

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119 F. Supp. 42, 100 U.S.P.Q. (BNA) 100, 1953 U.S. Dist. LEXIS 4122, Counsel Stack Legal Research, https://law.counselstack.com/opinion/lyon-v-bausch-lomb-optical-co-nywd-1953.