Laitram, LLC v. Ashworth Bros., Inc.

Court of Appeals for the Federal Circuit·Decided May 15, 2023·No. 22-1044·Unpublished

Opinion

NOTE: This disposition is nonprecedential.

United States Court of Appeals for the Federal Circuit

LAITRAM, LLC,

Appellant

v.

ASHWORTH BROS., INC.,

Cross-Appellant

2022-1044, 2022-1045, 2022-1084

Appeals from the United States Patent and Trademark Office, Patent Trial and Appeal Board in Nos. IPR2020- 00593, IPR2020-00594.

Decided: May 15, 2023

LAUREN J. DREYER, Baker Botts LLP, Washington, DC, argued for appellant. Also represented by JENNIFER CARTER, LORI DING, MICHAEL HAWES, Houston, TX.

ROBERT FRANCIS ALTHERR, JR., Banner & Witcoff, Ltd., Washington, DC, argued for cross-appellant. Also represented by JOHN R. HUTCHINS, CHRISTOPHER ROTH.

Before LOURIE, TARANTO, and HUGHES, Circuit Judges.

2 LAITRAM, LLC v. ASHWORTH BROS., INC.

HUGHES, Circuit Judge.

Laitram, LLC appeals a decision from the Patent Trial and Appeal Board that claims 9 and 11–13 of U.S. Patent No. 10,023,388 and claims 1–4 of U.S. Patent No. 10,189,645 are unpatentable as obvious. Ashworth Bros., Inc. cross-appeals the Board’s decision that claim 10 of the ’388 patent is patentable over Roinestad and other prior art. As to the lead appeal, we affirm because the Board correctly construed the claims and because substantial evidence supports the Board’s factual findings. As to the cross- appeal, we vacate and remand for the Board to give proper weight to Ashworth’s arguments and evidence about Roinestad as a whole.

I

A

The ’388 and ’645 patents relate to spiral conveyor systems that include belts that move up and around a central tower like a spiral staircase. As shown in the side-view schematic below, the tower or drum (10) of the system spins around a central axis (12) such that the conveyor belt (20) is moved along the spinning tower in a spiral fashion.

’388 patent, Fig. 1.

The patents discuss two well-known types of spiral conveyors . The first is a friction spiral conveyor, or an

LAITRAM, LLC v. ASHWORTH BROS., INC. 3

overdrive spiral conveyor. In this type of conveyor, the spinning central tower presses tightly against the side of the conveyor belt and the friction between the tower and the belt naturally pulls the belt forward as the tower spins. This design requires the tower to spin faster than the conveyor belt, and one known feature of a friction drive system is that the conveyor belt will sometimes “slip” along the tower. ’388 patent, 1:41–45.

The second type of spiral conveyor is a positive drive conveyor. Instead of pressing up against the tower itself, a positive drive conveyor has structures jutting out of the tower that grab onto a corresponding structure on the side of the belt. This type of engagement is like a bike chain and gear, where the bike chain is the pocket-like structure on the side of the belt and the gear is the tower with positive drive structures jutting out. While these positive drive systems do not experience the same “slip” as in friction drive systems, positive drive systems sometimes have difficulty “cleanly engaging the belt with and disengaging it from the drive structure” on the tower. Id. at 1:41–48.

The ’388 and ’645 patents claim positive drive spiral conveyor systems with structures called “ridges” that engage with the side of the conveyor belt. These ridges are vertical bars that extend from top to bottom of the central tower along similarly vertical drive members. The ridges have a distance from the vertical axis that varies from the bottom to the top of the tower. Such variations are achieved by what the patents call “taper[ing].” ’388 patent, 1:56–67.

Claim 9 of the ’388 patent below is representative of the claims at issue. Emphasis is added to highlight the disputed terms.

9. A spiral conveyor comprising: a drive tower extending from a bottom to a top and rotating about a vertical axis;

4 LAITRAM, LLC v. ASHWORTH BROS., INC.

a plurality of parallel drive members extending in length from the bottom to the top of the drive tower; wherein each of the drive members includes an outwardly projecting ridge whose distance from the vertical axis varies from the bottom to the top of the drive tower; and wherein each drive member includes a lower segment at the bottom of the drive tower and wherein the ridge in the lower segment is tapered along a portion of its length; a conveyor belt positively driven without slip on a helical path around the drive tower by the ridges of the drive members engaging an inside edge of the conveyor belt. ’388 patent, 8:10–24 (emphases added).

B

Both friction and positive drive spiral conveyors were well-known in the art before the priority date of the patents . Relevant here are three prior art references disclosing such systems: Pupp, Roinestad, and Roinestad ’430. 1 There is no dispute that Pupp discloses a spiral conveyor ; the dispute is whether Pupp discloses a positively driven system. Relevant to this question are figures 5, 6, and 8 of Pupp (reproduced below). Figure 5 is a schematic of the drum with the conveyor belt, Figure 6 is a top view

1 U.S. Pat. No. 6,062,375, issued May 16, 2000 (Pupp); U.S. Pat. No. 3,348,659, issued October 24, 1967 (Roinestad); U.S. Pat. No. 4,741,430, issued May 3, 1988 (Roinestad ’430).

LAITRAM, LLC v. ASHWORTH BROS., INC. 5

of the drum, and Figure 8 shows the “strips” that flank the side of the drum and contact the conveyor belt.

Similarly, there is no dispute that Roinestad discloses a friction drive spiral conveyor; the disputes involve the tapering in Figures 1 and 11 (reproduced below) and their applicability to a positive drive system. Figure 1 shows an embodiment where “[e]ach of the drums is tapered in the direction of belt travel axially of the drum.” Roinestad, 5:25–26. Figure 11 shows other possible embodiments including both the vertical driving bars and some tapering of the drum.

Finally, there is no dispute that Roinestad ’430 discloses a “positive drive helical conveyor system,” J.A. 786; the dispute is whether Roinestad ’430 discloses a positive drive conveyor without slip. As in the ’388 and ’645 patents, the Roinestad ’430 system uses rods to engage with corresponding structures on the conveyor belts. These rods run 6 LAITRAM, LLC v. ASHWORTH BROS., INC.

from the bottom to the top of a spinning central tower and are spaced around the circumference of the tower.

C

Ashworth filed two inter partes review petitions challenging claims 9–13 of the ’388 patent and claims 1–4 of the ’645 patent as unpatentable. The IPR proceedings raised many of the same issues, and the Board issued similar final written decisions in both IPRs. For the ’388 patent , the Board found claims 9 and 11–13 unpatentable as obvious over Pupp and Roinestad, but the Board found that claims 9 and 10 were not obvious over Roinestad and Roinestad ’430. Thus, claim 10 of the ’388 patent survived. For the ’645 patent, the Board found claims 1–4 unpatentable as obvious.

Laitram appeals the Board’s unpatentability conclusions for claims 9 and 11–13 of the ’388 patent and claims 1–4 of the ’645 patent. Ashworth cross-appeals the Board’s conclusion that claims 9 and 10 of the ’388 patent are nonobvious over Roinestad and Roinestad ’430.

II

We set aside the Board’s actions if they are “arbitrary, capricious, an abuse of discretion, or otherwise not in accordance with law,” or “unsupported by substantial evidence .” 5 U.S.C. § 706(2). The Board’s legal determinations are reviewed de novo, and its factual findings are reviewed for substantial evidence. Arendi S.A.R.L. v. Google LLC, 882 F.3d 1132, 1133 (Fed. Cir. 2018). Claim construction and obviousness are both questions of law that depend on underlying findings of fact, which are reviewed for substantial evidence. Teva Pharms. USA, Inc. v. Sandoz, Inc., 574 U.S. 318, 325–28 (2015); In re Brandt, 886 F.3d 1171, 1175 (Fed. Cir. 2018).

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III

On appeal, Laitram makes three primary arguments:

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