Jay Dee Contractors, Inc. v. Tews Co., Inc.

787 F. Supp. 160, 17 U.C.C. Rep. Serv. 2d (West) 1105, 1992 U.S. Dist. LEXIS 3145, 1992 WL 52191
CourtDistrict Court, E.D. Wisconsin
DecidedMarch 13, 1992
DocketCiv. A. 89-C-651
StatusPublished
Cited by2 cases

This text of 787 F. Supp. 160 (Jay Dee Contractors, Inc. v. Tews Co., Inc.) is published on Counsel Stack Legal Research, covering District Court, E.D. Wisconsin primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Jay Dee Contractors, Inc. v. Tews Co., Inc., 787 F. Supp. 160, 17 U.C.C. Rep. Serv. 2d (West) 1105, 1992 U.S. Dist. LEXIS 3145, 1992 WL 52191 (E.D. Wis. 1992).

Opinion

FINDINGS OF FACT, CONCLUSIONS OF LAW, AND ORDER FOR JUDGMENT

REYNOLDS, Senior District Judge.

FINDINGS OF FACT

The plaintiff, Jay Dee Contractors, Inc. (“Jay Dee”), is a construction firm from Livonia, Michigan. Jay Dee was founded in 1965 and is known for its work in building tunnels and underground structures for municipalities primarily in the Midwest. Jay Dee is an expert in tunneling and in the capabilities of tunnel boring machines (“TBM”). Jay Dee uses concrete in various construction applications but is not an expert in the development of concrete mix designs. Jay Dee has been involved with a number of projects for the Milwaukee Metropolitan Sewerage District (“MMSD”). Glen Rorison (“Rorison”) is the vice president and project/construction manager of Jay Dee. James Kabat (“Kabat”) was a project engineer for Jay Dee.

The defendant, Tews Company, Inc. (“Tews”), entered the ready-mix concrete business in the 1930s and is the largest concrete supplier in Wisconsin. Tews operates several concrete mixing stations in the Milwaukee area, from which it supplies local contractors. Tews is an expert in creating concrete mixes and in concrete testing techniques. Jay Dee and Tews had a business relationship since 1983. Dick Pierce (“Pierce”) is Tews’ chief engineer and is in charge of quality control. David Justin (“Justin”) is a quality control engineer and lab manager for Tews.

Pursuant to a MMSD contract which Jay Dee was awarded in 1987, Jay Dee was engaged in digging a sewer tunnel and its connecting structures (“the tunnel project”) near downtown Milwaukee. Jay Dee purchased all the ready-mix concrete for the tunnel project from Tews.

The procedure at issue in this action was unique in that it had never been attempted before. Jay Dee planned to pour six vertical columns of “weak” concrete around a corrugated metal tube sitting on a base of a block of weak concrete, which is referred to as a concrete plug. This procedure would create manholes, which would intersect the horizontal sewer tunnel. Jay Dee would then drill horizontally under the first two manholes and then through the remaining four manholes with a soft-rock TBM, thus connecting the manholes with the horizontal tunnel. This procedure was not included in the original bid from Jay Dee to MMSD.

Because Jay Dee anticipated moist and unstable soil conditions through which the TBM would proceed, Jay Dee was concerned that the ground might collapse into the tunnel while it made the connections between the drop manholes and the tunnel. Jay Dee thought some kind of “weak” concrete might prevent the excavations from collapsing yet be weak enough for the TBM to bore through. Jay Dee concluded that it needed weak concrete with a strength in the range of 600 to 800 pounds per square inch (“psi”), not to exceed 1000 psi. Jay Dee knew that there were additives available to retard or accelerate concrete strength.

In the construction business, there usually is a concern that concrete will not be strong enough; there rarely is a concern that concrete will become too strong. “Weak” concrete is normally used as a fill material or for temporary construction. There is a distinction between such weak concrete and concrete which is used for permanent, structural purposes.

Jay Dee and Tews had two meetings concerning the weak concrete for the manholes and the plugs. During the first meeting, which took place on or around March 18, 1987, Rorison and Kabat explained the general nature of the tunnel project and the manhole procedure to Pierce and Justin. Rorison and Kabat explained that they wanted a concrete mix with a strength of 600 to 800 psi, and that the mix should not exceed 1000 psi because the TBM may not have been able to bore through greater strengths.

*162 The second meeting between Jay Dee and . Tews, which took place approximately two weeks after the first meeting, was conducted at Tews’ lab to demonstrate that Tews had the expertise to produce quality concrete of 600-800 psi, because Jay Dee was concerned with the unique requirements of the manhole concrete. No substantive discussions took place which differed from the first meeting.

In the spring of 1987, Tews created three sample concrete mixtures that met Jay Dee’s psi specifications at 28 days and gave them to Jay Dee to evaluate. All three mixes had identical amounts of cement but varying amounts of fly ash. Tews knew that concrete strength increases with time and that fly ash will increase concrete’s strength gain. Jay Dee performed some crude tests on the samples and decided to order the sample with the middle psi level of 605. This mix can be characterized as “unusual” in terms of the proportions of additives.

There was no written agreement between Jay Dee and Tews concerning the purchase of the weak concrete. There never was a discussion between Jay Dee and Tews regarding: (1) the strength the concrete should or would reach after 28 days; (2) ASTM C94, an industry standard which states that “[w]hen the [ready-mixed concrete] purchaser requires the manufacturer to assume full responsibility for the selection of the proportions for the concrete mixture ... [ujnless otherwise specified the age at [compressive strength] test shall be 28 days”; (3) the time when the manholes would be bored through, except that the boring would occur at a future date; (4) concrete’s propensity to gain strength over time; (5) concrete’s propensity to gain strength when exposed to water; and (6) that adding fly ash would result in an increase in the concrete’s strength over time.

The only way to accurately predict the strength of concrete at a specific time is to test samples of identical concrete at that specific time. For example, to determine what strength a particular concrete will reach after one year, samples of the concrete will have to be tested one year after the samples were poured.

It is conventional to describe concrete in terms of its 28-day strength. The proposed concrete sample test results provided to Jay Dee indicated 28-day strengths. Tews also wrote Jay Dee when all the manholes except one were poured, indicating that “[t]he 28 day strengths exceeded 600 psi on our test mixes.” Rorison believed that after 28 days, concrete’s ultimate strength would not increase in magnitude; he believed that concrete reaches 80-85% of its strength after 28 days.

The presence of water and the temperature in the tunnel were ideal curing conditions for concrete, which results in concrete gaining strength. Tews was aware of these conditions for the tunnel project.

Jay Dee poured the manholes in May and June of 1987. For various reasons, the tunnel project was delayed and Jay Dee therefore did not commence boring through the manholes for slightly more than one year after the concrete was poured. Neither Jay Dee nor Tews contemplated at the time the concrete was ordered that the boring would occur one year after the concrete was poured.

When the TBM reached the first manhole plug to bore through, it was unable to advance because the concrete was too hard for the TBM to penetrate. The concrete strength in the plugs had increased to a strength in the range of 1560 psi to 3965 psi, averaging four times the strengths Jay Dee had anticipated. The TBM was damaged and Jay Dee had to use extraordinary measures to excavate the concrete from the first as well as the three remaining manholes.

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787 F. Supp. 160, 17 U.C.C. Rep. Serv. 2d (West) 1105, 1992 U.S. Dist. LEXIS 3145, 1992 WL 52191, Counsel Stack Legal Research, https://law.counselstack.com/opinion/jay-dee-contractors-inc-v-tews-co-inc-wied-1992.