In re Sawyer

173 F.2d 1004, 36 C.C.P.A. 1054
CourtCourt of Customs and Patent Appeals
DecidedApril 12, 1949
DocketNo. 5559
StatusPublished
Cited by2 cases

This text of 173 F.2d 1004 (In re Sawyer) is published on Counsel Stack Legal Research, covering Court of Customs and Patent Appeals primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
In re Sawyer, 173 F.2d 1004, 36 C.C.P.A. 1054 (ccpa 1949).

Opinion

O’Connell, Judge,

delivered the opinion of the court:

This is an appeal from the decision of the Board of Appeals of the United States Patent Office affirming the action of three examiners in their final rejection under “Dual Prosecution” of claims 8 to 15, [1055]*1055inclusive, in appellant’s application for the reissue of his patent No. 2,319,267. Claims 1 and 2 have been allowed. Those two claims, drawn to a product, namely, “An individual multilayer fibrous article of dished shape,” are identical in terms with the two claims of the patent which is sought to be reissued.

Appellant alleges that the claims here in issue should have been included in the original application but were omitted therefrom through inadvertence, accident or mistake. Claims 8, 12, and 13 are illustrative and sufficiently descriptive of the involved subject matter. They read:

8. The method of making an individual multi-layer fibrous article of dished shape which consists in die-molding from an aqueous pulp mixture containing a substantial amount of fibre and a water-insoluble uncured resin distributed uniformly throughout said mixture, a body layer of substantially the shape of the finished article, die-molding from an aqueous fibre pulp mixture, a finishing layer of complemental size and shape, impregnating said finishing layer with uncured resin dissolved in a solvent in an amount such that the proportionate amount of resin to fibre in the finishing layer is appreciably greater than the proportionate amount of resin to fibre in the body layer, drying said layer, superimposing the body layer and the finishing layer, and compacting the superimposed layers under heat and pressure between dies of substantially the same shape as the forming dies to an extent such that the resin is uniformly cured throughout said layers and a cured resin bond is formed between the finishing layer and the body layer and a hard smooth enamel-like finish is imparted to the exposed surface of the finishing layer.
12. In the method of making individual dish-shaped articles of fibre and resin wherein the article is finished in heated dies under pressure, the steps which consist in preparing an aqueous suspension by beating together in water paper pulp and finely ground, dry, water-insoluble resin until the resin and fibre are uniformly distributed throughout said mixture and suction-die molding from said suspension a pre-form of substantially the shape and size of the finished article but of greater thickness.
13. An individual molded pulp article of generally dish shape and of substantially uniform composition throughout, consisting of a loosely felted and porous compressible mass of fibers die-molded in such dish shape from an aqueous suspension of fibers and discrete particles of uncured plastic material curable by heat, in which the resin particles are substantially uniformly distributed among the fibers, and in which said discrete particles of uncured plastic material are in direct contact with the fibers and retained by them.

The cited references are:

Peabody, 1,083,755, January 6, 1914.
Baekeland, 1,160,362, November 16, 1915
Perry, 1,305,404, June 3, 1919.
Redman et al., 1,551,428, August 25,1925.
Ellis, 1,900,699, March 7, 1933.
Nevin, 2,068,926, January 26, 1937.
Ellis, 2,092,502, September 7, 1937.
Burmeister, 2,137,155, November 15,1938.
Carter, 2,237,048, April 1, 1941.

[1056]*1056A companion application previously filed by appellant .was involved in an interference proceeding with the application upon which the reference patent to Carter was issued. That interference terminated adversely to appellant and his application therein involved was subsequently abandoned. Prior to the declaration of said interference, a second application, not reproduced in the record, was filed by appellant, and upon that application was granted the patent here sought to be reissued.

The Board of Appeals selected and relied solely upon the patent to Redman et al. as representative of the disclosures of all references, other than the patent to Carter. Accordingly, only those two patents will be here discussed.

The patent to Redman et al. shows the use of a finely powdered resin, preferably to pass 100 mesh, with a pulp slurry. The fiber in water suspension is beaten together with a phenol resin and a hardening agent. The paper which is formed may be applied in any molding operation and, as described in the specification, “is especially suited for the manufacture of laminated products, the superposed sheets, to the desired number, being consolidated by hot-pressure in the hydraulic press in the standard manner.”

The patent to Carter discloses that the object of his invention is to produce molded articles having a raised rim or of hollow formation, such as plates, trays, cups, etc., capable of being molded out of fibers and plastic substances, including resins. Carter makes reference to his previous patent, No. 2,027,090, the disclosed procedure of which he prefers to follow. He states with respect thereto that

In brief, the method of said patent causes the resin to be introduced into the pulp in small particles, enables the particles to be uniformly mixed and dispersed among the fibers, and causes the dispersion to remain substantially the same during the process of forming the pulp into the approximate shape of the article to be made. * * *

The patentee further discloses that it may be desirable in many cases to place two or more of the pulp formations together in the final mold to obtain a multilayer article, and to apply a coating of powdered or liquid resin on the surfaces of the preformed article before final molding in order to form a smoother surface than would be obtained otherwise. The patentee shows that his plastic is insoluble in water, that he uses the same kind of resin, formaldehyde-phenolic, and in the same powdered condition, as does appellant, in forming a dished shape article by molding a resin containing pulp to produce a preform.

There are but two claims, Nos. 1 and 2, in the patent to Carter and each claim is drawn to “An individual resin-bearing molded fibrous pulp article of dish shape and of substantially uniform composition [1057]*1057throughout.” Claim 2 of the patent to Carter, in accordance with his specification, contains the specific limitation of “a loosely felted fibrous structure with the uncured powdered resin substantially uniformly distributed within the interstices thereof and retained thereby.”

Nine separate, though not distinct, rejections were entered by the three examiners in the rejection of the eight appealed claims. The board discussed and affirmed the rejection of such claims, although the board found that the rejections on certain stated grounds were erroneous, and specifically reversed the examiner as to those rejections.

The board, among other things, sustained the rejection of method claims 8, 9, 11, and 12 as directed to an invention different from that defined in article claims 1 and 2 in the patent sought to be reissued.

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Related

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178 F.2d 997 (Customs and Patent Appeals, 1950)

Cite This Page — Counsel Stack

Bluebook (online)
173 F.2d 1004, 36 C.C.P.A. 1054, Counsel Stack Legal Research, https://law.counselstack.com/opinion/in-re-sawyer-ccpa-1949.