In re Porter

68 F.2d 97, 21 C.C.P.A. 927
CourtCourt of Customs and Patent Appeals
DecidedMarch 5, 1934
DocketNo. 3253
StatusPublished
Cited by3 cases

This text of 68 F.2d 97 (In re Porter) is published on Counsel Stack Legal Research, covering Court of Customs and Patent Appeals primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
In re Porter, 68 F.2d 97, 21 C.C.P.A. 927 (ccpa 1934).

Opinion

LeNeoot, Judge,

delivered the opinion of the court:

This is an appeal from a decision of the Board of Appeals of the United States Patent Office, affirming a decision of the examiner, rejecting all of the claims of appellant’s application for want of invention in view of the cited prior art.

The appealed claims are 1 to- 3, inclusive, and 15 to 23, inclusive. Claims 19 to 23, inclusive, are product claims; all of the others are method claims.

Claims 1, 16, 20, and 23 are illustrative and read as follows:

1. A method of treating an initial calcium sulfate* sludge resulting from the reaction between sulphuric acid and phosphate rock containing acid which consists in neutralizing said acid with lime.
16. A method of treating a calcium sulfate sludge containing an acid which consists in neutralizing said acid with calcium oxide, calcining the resultant product and adding thereto an additional amount of calcium oxide in sufficient quantity to counteract any subsequently developed acidic material.
20. A product prepared from phosphoric acid sludge comprising calcined gypsum with an admixture of lime equivalent to substantially 2 lbs. per ton.
23. An article of manufacture comprising ground calcined gypsum containing calcium phosphate.

The references cited are as follows:

Smith et al., 111267, January 24, 1871.
Edwards, 1713868, May 21, 1929.
Edwards, 1756637, April 29, 1930.

[928]*928As indicated by said quoted claims, apiiellant’s application relates to a method of treating calcium sulfate sludge containing acid, which treatment consists of neutralizing said' acid with chemical lime, calcining the resultant product, and adding an additional amount of lime in sufficient quantity to counteract any subsequently developed acidic material, the lime in the final product being equivalent to substantially two pounds per ton. This final product is known as calcined gypsum, or plaster of Paris.

The patent to Smith relates to plasters for walls, and discloses a plaster composed of hydrate of lime and calcined gypsum.

The patent to Edwards, 1713868, relates to a process of treating aciduous by-product calcium sulfate. The process includes neutralizing the acid remaining in the calcium sulfate sludge by the use of a neutralizing agent. F'ollowing the neutralization, the sludge is filtered and the resulting product calcined. The specification states that:

I find in actual practice that applying the neutralization by grinding seems to have an unexpected efficiency over the previous method of applying neutralization in solution and agitation alone. This, I believe, results from the effect of the particles of neutralizer which, as it is. fed to the slurry entering the mill, results in an intimate blending effect so that there is an increased attrition of the particles and especially the coarser particles, so that the neutralizer in itself becomes an attrition agent. It is, therefore, of some advantage to have the neutralizing agent of attritive characteristic. While I have referred to the attrition effect of the neutralizer as fed in wet slurry form, this effect may be attained even with the neutralizer fed in dry, if the particles thereof are of a hardness sufficient to give a frictional effect during the grinding or pounding action of the grinding media in the mill.

The patent to Edwards, 1756637, relates to a method of preparing by-product calcium sulfate for plaster. By-product calcium sulfate sludge, resulting from the production of phosphoric acid from phosphate rock and sulphuric acid, is treated with sulphuric acid, and the phosporic acid and the sulphuric acid present in the product after such treatment is neutralized by the addition of lime.

Both of said Edwards patents, and also appellant’s specification, refer to a previous patent to Edwards, No. 1548358, as prior art, but said patent is not found in the record. The reference to said patent in appellant’s specification reads as follows:

The patent to Edwards No. 1548358, dated August 4, 1925, discloses the neutralization of this residual acid in the calcium sulfate sludge by means of sodium carbonate and points out with some particularity the detrimental effect of the presence of acid' prior to calcination of this sludge. * * *

All of appellant’s claims were rejected by the examiner upon the Edwards patent, 1756637; claims 1 to 3, inclusive, and claims 21 and 23 were rejected also upon the Edwards patent, 1713868, and claims [929]*92919 and 20 were rejected by him also as unpatentable over, the .reference Smith.

The Board of Appeals expressly affirmed the rejection of all of the claims upon the grounds stated by the examiner, and also held that, as appellant admitted in his specification that the first Edwards patent, 1548358, showed the use of sodium carbonate as a neutralizing agent in the treatment of calcium sulfate sludge, the use of lime for such purpose would be no more than an obvious selection of a well known acid-neutralizing material.

Appellant has filed 19 reasons of appeal, but his principal contentions are as follows:

1. That the use of lime as a neutralizing material was new and inventive.

2. That even if it should be held that lime was shown by the prior art to be a neutralizing material, the use of chemical lime for that purpose was new and involved invention.

3. That the principal reference, Edwards, 1756637, does not disclose a method of treating an initial' calcium sulfate sludge.

4. That the grinding of the calcined gypsum treated by appellant’s process resulted in a new product which involved invention.

5. That the excess of lime in the final product, equivalent to substantially two pounds per ton, resulted in a new product that involved invention.

Considering these contentions in the order named, it is clear to us that Edwards in his patent, 1756637, discloses the use of lime for the same, purpose that it is used in appellant’s process. The specification of this patent states:

In the manufacture of phosphoric acicl three raw materials are required, namely, rock phosphate, sulphuric acid and weak phosphoric acid liquor. These materials are called the reactants and are put together in certain specific proportions and under certain conditions so that the highest possible extraction or production of phosphoric acid results.

The specification then recites that, in the mechanical operations involved in the manufacture of phosphoric acid, an insufficient amount of sulphuric acid is sometimes used, with the result that a “ needle ” or monoclinic form of gypsum is not produced, but the crystals are in such cases generally “ nodular ” or broken up; that in reclaiming gypsum of this character the patentee introduces sulphuric acid which

* * * immediately attacks any basic, semi-basic and partially acted upon particles of fluoride in phosphatic combinations existing in the gypsum, and breaks them down into phosphoric acid, leaving also certain small amounts of free sulphuric acid and volatilization of some of the fluorine as hydro-fluoric acid gas.

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68 F.2d 97, 21 C.C.P.A. 927, Counsel Stack Legal Research, https://law.counselstack.com/opinion/in-re-porter-ccpa-1934.