In re Morrell

268 F.2d 741, 46 C.C.P.A. 945, 122 U.S.P.Q. (BNA) 385, 1959 CCPA LEXIS 175
CourtCourt of Customs and Patent Appeals
DecidedJuly 7, 1959
DocketNo. 6446
StatusPublished

This text of 268 F.2d 741 (In re Morrell) is published on Counsel Stack Legal Research, covering Court of Customs and Patent Appeals primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
In re Morrell, 268 F.2d 741, 46 C.C.P.A. 945, 122 U.S.P.Q. (BNA) 385, 1959 CCPA LEXIS 175 (ccpa 1959).

Opinion

Rich, Judge,

delivered the opinion of the court:

This appeal from the Patent Office Board of Appeals is from the rejection of all claims in the application of Jacque C. Morrell, Ser. No. 384,521, filed October 6, 1953, for Alkylation of Paraffin Hydrocarbons.

The broadest of the appealed claims is claim 9. It is indicative of tlie nature of the invention and reads as follows:

A process for synthesizing hydrocarbons which comprises reacting a molal excess of an isoparaffin with an olefin hydrocarbon under alkylation conditions comprising temperatures not substantially exceeding 350° F. and pressures not Substantially exceeding 400 pounds per square inch in the presence of a normally liquid alkylating catalyst containing combined fluorine and consisting essentially of fluophosphoric acid as its active ingredient, the temperature and pressure conditions being coordinated to maintain the alkylating catalyst and hydrocarbons undergoing treatment in - substantially liquid condition and maintaining a molal ratio of the said isoparaffin over the said olefin in excess of about 2 to 1. [Emphasis ours'.]

A reading of the specification shows that the invention contemplates the formation of higher molecular weight branched chain hydrocarbons within the boiling range of gasoline from lower boiling hydrocarbons. The ultimate object appears to be the obtaining of products for use as high octane motor fuel. The specification refers to the prior catalytic alkylation of isoparaffins with olefins utilizing other catalysts, naming five, to each of which certain objections are stated. The invention is then described as “a process for alkylating * * * in the presence of catalysts comprising the fluophosphoric acids under controlled conditions of operation, preferably so that the' catalyst is in substantially liquid state during the process.”

The references relied on are:

Linn, 2,398,905, April 23,1946.
Brooks et al., 2,409,248, October 15,1946.
Ozark Bulletin, FPA-1 of 1944, Ozark Chemical Company.

[947]*947With respect to the Linn patent it will be sufficient' to take appellant’s own appraisal of it as set forth in his brief:

The Linn patent discloses alkylation of isoparaffins with olefins under process conditions which overlap the ranges recited in the appealed claims. According to this patentee, this alkylation is effected in the presence of a eataylst comprising essentially a major proportion of liquefied hydrogen fluoride and a minor proportion of a non-oxidizing acid, ester or anhydride of said acid. Since the hey distinction between the Linn patent and appellant’s process resides in the catalyst, appellant directs this Court’s attention to the fact that the Patent Office Board of Appeals reversed the Examiner’s rejection of all the claims as unpatentable over Linn in view of the Ozark disclosure of fluoro-phosphoric acids * * *. [Emphasis ours.]

The above mentioned reversed rejection will be considered later.

The Ozark Bulletin is a trade announcement of the forthcoming availability of the catalysts used in appellant’s claimed process. The pertinent passages read:

The Ozark Chemical Company believes that its anhydrous Fluorophosphoric Acids will prove to be a real contribution to technical development, especially in the fields of catalysts for polymerization, condensation, alkylation, and for the production of new organic insecticides, fumigants, germicides, etc.

Under separate descriptions of monofluorophosphoric acid and diflu-orophosphoric acid the bulletin states as to each:

Industrial Application Possibilities
Catalyst for polymerization, condensation, alkylation reactions.

The Brooks et al. patent discloses the use of fluorophosphoric acid as catalyst in a process of polymerizing hydrocarbons. Appellant admits that the materials employed as reactant, diluent and catalyst are “also employed for alkylation according to appellant’s claimed process.” Polymerization and alkylation are, of course, distinct processes.

The argument which appellant presents to this court does not rest on a sound foundation. Its basic flaw is that it proceeds upon a fiction. Appellant’s brief states:

By way of preface to the argument, appellant wishes to emphasize that the claims really stand rejected on Ozark alone.

Since nothing could be further from the fact, it is interesting to observe how appellant arrives at such a position.

There was a rejection by the examiner on the ground the claims .were unpatentable over Linn in view of the Ozark publication. The board said it was “constrained not to affirm” this rejection, about ■which more anon. There was another rejection as unpatentable over [948]*948Brooks et al. in view of Linn and this too was not sustained. There was a third rejection as unpatentable over Brooks et al. in view of the Ozark publication which was affirmed. After a reconsideration by the board this appeal was taken. Appellant, insisting the rejection on appeal was predicated solely on Brooks et al. and Ozark, attempts to dismiss Brooks et al. summarily by saying that this patent was employed merely to lend credence to the Ozark prophecy of utility of the catalysts in alkylation by its own showing that the Ozark suggested use of the catalysts for polymerization can be carried out successfully. Thus, says appellant, the Patent Office clearly considers the Ozark prophecy antwifatory of the appealed claims and urges that it is the sole basis of the rejection.

It is somewhat unfortunate that the record appears to present, technically, an affirmance of a rejection on Brooks et al. in view of Ozark, omitting reference to Linn. We do not feel, however, that this technicality is a sufficient justification for appellant’s ignoring, and asking us to ignore, the Linn patent. At oral argument we were told that the Linn patent is no longer involved in view of the Board’s reversal of the rejection based on it. But when we read the Board’s opinion we find Linn heavily relied on as showing what the worker of ordinary skill in this art understood about the conditions required for successful alkylation and Ozark relied on only for its suggestion that the catalysts claimed by appellant be used in such an alkylation process. To show just what ground of rejection we do have before us and the pivotal significance which the Linn patent has, we think it is best to set it forth in full. The Board said:

We are of the opinion that the latter rejection is without reversible error. The record shows that the suggestion in the Ozark publication that fluorophos-phoric acid might possibly find use as a polymerisation catalyst had a sound basis since it is confirmed by the Brooks et al. patent. With the example of the Brooks et al. patent before them, those skilled in the art would necessarily recognize that the possible catalytic applications of fluorophosphoric acid suggested by the Ozark publication were, at least in part, verified and were not mere baseless prophecies. [Emphasis ours.]

Thus far we see the extent to which the board relied on Brooks et al. It verified one suggested catalytic use. This, of course, is not the one relevant here which is use as an alkylation

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268 F.2d 741, 46 C.C.P.A. 945, 122 U.S.P.Q. (BNA) 385, 1959 CCPA LEXIS 175, Counsel Stack Legal Research, https://law.counselstack.com/opinion/in-re-morrell-ccpa-1959.