In re Kokatnur

109 F.2d 647, 27 C.C.P.A. 947, 44 U.S.P.Q. (BNA) 465, 1940 CCPA LEXIS 54
Court of Customs and Patent Appeals·Decided February 26, 1940·No. No. 4261·Published

Opinion

Hatfield, Judge,

delivered the opinion of the court:

This is an appeal from the decision of the Board of Appeals of the United States Patent Office affirming the decision of the Primary Examiner rejecting the claims — Nos. 1 and 4 to 10, inclusive — in appellant’s application for a patent for an alleged invention relating to an emulsified motor fuel and a method of making the same.

Claims 1, 4, 5, 6, 8, and 9 are illustrative of the appealed claims. They read:

1. An emulsified motor fuel consisting of a hydro-carbon oil, water and a soap made from an amino compound.
4. A motor fuel consisting of gasolene and water, the amount of water present being less than 50% by weight and an emulsifying agent for emulsifying the oil and water with the oil in the continuous phase, said agent comprising an ammonia or amino compound soap, said soap being present in amounts from 1 to 3% of the emulsion.
5. A method of making fuel which consists in emulsifying .oil and water with oil in the continuous phase by the use of an emulsifying agent comprising an amino compound soap.
6. A fuel base to which water is adapted to be added before burning, comprising a hydro-carbon oil containing a small amount of ammonia soap.
8. A method of making a concentrated emulsifying compound for emulsifying relatively large quantities of hydro-carbon oil and water, which consists in emulsifying a minute quantity of oil and water with a great excess of an emulsi[948]*948fying agent comprising an amino compound soap, said soap being present in sufficient quantities to constitute from 1 to 3% of the total batch of oil and water to be emulsified by the concentrated emulsifying solution.
9. A method of making a fuel comprising an emulsion of hydro-carbon oil and water with oil in the continuous phase, which consists in dissolving a fatty acid such as oleic acid in the oil, introducing ammonia into the water and then slowly adding water to the oil.

The references are:

Explosions — Turbine (Ger.), 298,309, June 15, 1917.
Kirsehbraun, 1,692,176, November 20, 1928.
Schieweck (Ger.), 488,934, January 13, 1930.

Appellant’s motor fuel compi’ises hydrocarbon oil, water, and an amino compound soap, the water being present in amounts up to 50 per centum and the soap from 1 to 3 per centum. The fuel is of the type known as a water-in-oil emulsion “wherein the oil is in the external or continuous phase [the water being dispersed in the oil],” rather than an oil-in-water emulsion wherein oil is dispersed in the water.

The emulsifying agent used in appellant’s fuel is soap made from an “amino compound,” which compound, it is stated in appellant’s specification, includes “not only soaps containing ammonia or amides, but soaps containing any derivative or derivatives of organic amines.” The oil used by appellant is stated in his specification to be “gasolene, kerosene, crude oil, solvent naphtha, or a coal tar derivative, such as benzene, or it may be one of the naphthenic petroleum oils.”

In describing the method of making the involved motor fuel, appellant states in his specification that—

In accordance with a preferred embodiment of the invention I could procure or prepare an ammonia soap or amine compound soap and partially dissolve this soap in the fuel oil. The amount of soap used will not exceed 3%. of the oil. The desired amount of water is then added slowly and gradually and by agitation of the mixture the emulsion is formed. The principal reason for adding the loater slowly is to eliminate any reversion of phase, that is to say, prevent the formation of an emulsion with water in the continuous phase. The amount, of water added may vary considerably. I have discovered that the addition'of more than ■50% of water is apt to cause reversal of phase and in practice I have also discovered that 25% by weight of water gives highly satisfactory results. [Italics ours.]

Appellant’s application also discloses what is termed a “base fuel,” which, as stated in appealed claim 6, comprises a “hydro-carbon oil containing a small amount of ammonia soap” to which water is added in order to produce an emulsified motor fuel.

The principal reference relied upon by the Primary Examiner and the only one discussed in the decision of the Board of Appeals is Explosions — Turbine (Ger.), 298,309.

That reference discloses an emulsified motor fuel, and teaches that, although “heavy and middle hydrocarbon oils such as crude petroleum, [949]*949anthracite — and lignite coal tars as well as their higher boiling distillation products such as illuminating petroleum, gasoline, etc.” are generally not suitable for use as fuel in internal combustion engines, such hydrocarbon oils may, by converting them into' emulsions, be used for fuel in such engines. It is stated in the patent that “The formation of the emulsion is effected by the addition of water accompanied by emulsification or substances promoting- or sustaining solubility, in particular soap. In order to secure a lasting state of emulsion or solution the soaps of oleic acid, if need be in conjunction with alcohol, have proven to be especially suitable. * * * As particularly effective emulsion agents for the foregoing purpose and economical to use too good service is to be had from the soaps of oleic acid. For the purpose of obtaining as long a durability as possible it is well to allow the soap to form within the hydrocarbon itself. For this purpose we proceed in such' a way that oleic acid is first dissolved in a portion of the hydrocarbon mixture and then with intimate mixing in equivalent amount we add the alkali with the water, whereupon, finally, the rest of the hydrocarbons is admixed. The concentration of the solution is dependent on the desired water content of the finished fuel which as a rule does not amount to more than 10 per cent. In order to avoid the formation of solid combustion residues it is advantageous to use the ammonia soap of oleic acid which we permit to form, in the manner described within the hydrocarbons.” [Italics ours.]

It is stated' in claim. 6 of the patent that the “emulsifying agent consists of an ammonia soap, preferably ammonium oleate.”

It is argued here by counsel for appellant, as it apparently was before the Primary Examiner and the Board of Appeals, that the German patent No. 298,309, hereinbefore discussed, does not disclose an emulsion of the water-in-oil type, but rather an emulsion of the oil-in-wat&r type, and that the reference patent does not teach (it is not contended that it does not disclose) the use of an amino soap as an emulsifying agent, counsel stating in his brief that if the proper precautions are not taken, an amino soap “gives an oil in water emulsion, as is pointed out in appellant’s specification. In view of this fact, if the German patentee had actually used the amino soap with the proper precautions, he would not have failed to observe the extremely novel characteristics of the product. His failure to observe this must be interpreted to mean that he never tried it.”

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In re Kokatnur, 109 F.2d 647, 27 C.C.P.A. 947, 44 U.S.P.Q. (BNA) 465, 1940 CCPA LEXIS 54 (ccpa 1940).

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