In re Ayers

154 F.2d 182, 33 C.C.P.A. 874, 69 U.S.P.Q. (BNA) 109, 1946 CCPA LEXIS 419
CourtCourt of Customs and Patent Appeals
DecidedMarch 6, 1946
DocketNo. 5107
StatusPublished
Cited by15 cases

This text of 154 F.2d 182 (In re Ayers) is published on Counsel Stack Legal Research, covering Court of Customs and Patent Appeals primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
In re Ayers, 154 F.2d 182, 33 C.C.P.A. 874, 69 U.S.P.Q. (BNA) 109, 1946 CCPA LEXIS 419 (ccpa 1946).

Opinion

Gakrett, Presiding Judge,

delivered the opinion of the court:

This is an appeal from the Board of Appeals of the United States Patent Office affirming the Primary Examiner’s final rejection of one of the claims (No. 22) of appellant’s application, serial No. 278,027, for patent ón a process of producing iron oxide.

Eleven claims stand allowed. It is said in the brief of the Solicitor for the Patent Office that these “define the process more specifically than cMm'22.”

The rejected claim reads:

22. In a process for producing red iron oxide l)y the decomposition of ferrous sulfate containing manganese sulfate as a contaminant, the steps which comprise heating dehydrated ferrous sulfate out of direct contact with flame or combustion gases in a substantially closed heating zone to predetermined maximum temperatures above 1300° F. but not exceeding 1560° F. adapted to cause conversion of ferrous sulfate into iron oxide of predetermined quality, supplying air to the decomposing material in an amount sufficient to support the reaction
2FeS04H20+% 0s=Fe203+2S03+2H30
and restricting the supply of air so that the gases within the heating zone contain at least about 10% of combined sulfur trioxide and sulfur dioxide.

The references relied upon as listed in the statement of'the examiner and in the decision, of the board are:

Phelps et al., 267,582, November 14, 18S2.
Neill (British), 230,774, October 5, 1925.
Thorpe; “Dictionary of Applied Chemistry”, New and Revised edition, (1916), Volume 5, pages 327 and 328. Longman's, London.

It is noted that in the examiner’s statement the last named reference is “cited for convenience only.”

Some other references áre referred to in appellant’s reasons of appeal but since they are neither cited nor referred to in the official decisions they need not be listed here.

Three decisions of the board are of record, two of them being upon requests for reconsideration. The record also contains many of [876]*876tlie arguments made before tlie tribunals of tlie Patent Office during tlie prosecution of tlie application upon all the matters argued before us. So, it is obvious that tlie technical features of the claim here involved received full and careful consideration by the Patent Office ■experts. .

An affidavit of the inventor purporting to state certain facts was filed after the examiner’s statement had been forwarded to the board in connection with the appeal. It does not appear ever to have been before the examiner for consideration. There was no remand of the case to him under Patent; Office rule 138 nor, so far as the record discloses, was any such remand requested by appellant. Under such ■circumstances the board, as is set forth in that rule, was not at liberty to consider it. Therefore, appellant’s reason of appeal No. 10 (the matter is also referred to in reason of appeal No. 12), alleging that the board “erred in disregarding the facts shown” therein is without merit. Obviously, the affidavit is not properly before us for consideration.

The product which appellant obtains by his process — iron oxide (the appealed claim designates, “red iron oxide”) seemingly in the form of pigments — is stated to be substantially pure ferric oxide, the •chemical formula of which, according to his brief, is Fe203, used to “color paint, rubber, linoleum and the like.” (The use of such oxide' for those purposes is old in the art.)

The brief for appellant states (record page references being ■omitted) :

Ayres discovered arid disclosed that by heating dehydrated ferrous sulfate contaminated with manganese sulfate indirectly in a closed system to temperatures between 1300° and 1550° F., while supplying enough air for direct oxidization of the ferrous sulfate by tlie stated reaction but restricting the air supply to keep .at least 10% of sulfur oxides in the reaction gasses, there, is achieved a high rate of conversion of ferrous sulfate W iron oxide without, appreciable conversion of the manganese sulfate, although decomposition of both sulfates normally would ■occur at these temperatures * * ; and conversion proceeds at maximum thermal oiiiciency with lowered heat requirements (i. e., B. T. U. input), by-reason of the oxygen supply and the reaction induced * * *; and the color brightness of the product is enhanced and its manganese oxide content is held low, ■ despite the tendency of air to produce opposite effects, by reason of the relatively high concentration of sulfur oxides in the reaction atmosphere and its influence upon the decomposing solids * * *.

As outlined in tlie appealed claim appellant, is producing red iron oxide, decomposes ferrous sulfate containing manganese sulfate “as .a contaminant.” He (1) heats dehydrated ferrous sulfate in a “substantially closed” heating zone; (2) heats it to “predetermined maximum temperatures above 1300° F., but not exceeding 1550° F."; (3) : supplies air to the decomposing material “in an amount sufficient to support the reaction” prescribed by the formula set forth in the claim, .and (4) restricts the supply of air, “so that the gases within the heat[877]*877ing zone contain at least about 10% of combined sulfur trioxide and sulfur dioxide.”

The pertinent disclosures of the patent reference are tersely stated in the brief of the" Solicitor for the Patent Office as follows:

The patent to Phelps, et al., No. 267,582 * * * discloses a process in which iron sulfate is heated in a closed retort under controlled air admission, to a temperature which may be “as high as a cherry-red heat — say 1,300° F." to effect a conversion to iron oxide.
The British patent to Neill * * * discloses a process of producing iron oxide from iron sulfate which comprises dehydrating the sulfate and heating to convert it to oxide. The patent states that the sulfur oxides in the gases should not exceed “about 8 percent.”

With respect to the Thorpe reference the board said:

The citation from Thorpe’s Chemical Dictionary is apparently intended by the examiner merely to disclose the conception or desirability of having concentration of sulfur oxides in any gas from which it is to be recovered, as high as possible. This would seem to be merely an elementary feature obvious to many chemists in the absence of reasons to the contrary.

One feature stressed by appellant is the presence of “manganese sulfate” in the ferrous sulfate being decomposed. This appears in the introductory, or preamble, clause of the claim. It was emphasized before the board, particularly in appellant’s second request for rehearing, and was discussed and passed upon in the board’s decision on that request.

The Phelps et al. patent discloses the production of iron oxide-by decomposing ferrous sulfate derived froin pickle-liquor, but it does not mention manganese sulfate as a constituent of the ferrous sulfate.

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154 F.2d 182, 33 C.C.P.A. 874, 69 U.S.P.Q. (BNA) 109, 1946 CCPA LEXIS 419, Counsel Stack Legal Research, https://law.counselstack.com/opinion/in-re-ayers-ccpa-1946.