Hayes v. Surface Combustion Corp.

18 F. Supp. 871, 1937 U.S. Dist. LEXIS 2001
CourtDistrict Court, S.D. New York
DecidedApril 8, 1937
StatusPublished

This text of 18 F. Supp. 871 (Hayes v. Surface Combustion Corp.) is published on Counsel Stack Legal Research, covering District Court, S.D. New York primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Hayes v. Surface Combustion Corp., 18 F. Supp. 871, 1937 U.S. Dist. LEXIS 2001 (S.D.N.Y. 1937).

Opinion

WOOLSEY, District Judge.

I dismiss the complaint herein with costs.

I. This cause was originally based on three hitherto unadjudicated patents granted to Carl I. Hayes, of Providence, R. I.

The patents involved when the cause was commenced. were—

Patent No. 1,724,583, granted August 13, 1929, for which application had been filed May 12, 1928, for an electric furnace.

Patent No. 1,808,721, granted June 2, 1931, for which application had been filed May 25, 1929, for a method of heat treatment.

Patent No. 1,851,831, granted March 29, 1932, for which application had been filed February 6, 1931, for atmospheric control for heat treating furnaces.

There is not any question raised as to the jurisdiction or venue of this cause or of the locus standi of the plaintiffs.

It is claimed, that a furnace made and methods of heat treatment followed by the defendant Surface 'Combustion Company infringed certain claims of these three patents.

Before the trial, however, for reasons which will be hereinafter suggested, the plaintiffs withdrew patent No. 1,851,831 from the suit, and now bases its suit for infringement on claims 3 and 4 of patent No. 1,724,583 and claims 3 and 6 of patent No> 1,808,721,

•The first patent, No. 1,724,583, contains apparatus claims and will be referred to hereinafter as the Furnace patent; the second patent, No. 1,808,721, contains method claims and will be referred to hereinafter as the Method patent-.

II. As the two patents in 'this suit are both directed — on substantially the same disclosures — to the art of heat treating high speed steels, some preliminary observations on the general subject, as it was explained to me at the trial, might help to put the patents iiere involved into their proper perspective in that art.

Steel, as is well known, is an alloy of iron-and carbon. High speed steel contains about .70 per cent, carbon, 18 per cent, tungsten, 4 per cent, chromium, and 1 per cent. Vanadium. ■ - ■ ■ ■ .

When such steel is to be used for high speed tools, it is necessary that the temperature in which it is finally heat treated be very high — in the neighborhood of 2,300 to 2,350 degrees Fahrenheit.'

In such treatment the desideratum is to preserve the surface of the steel during such high heats, and to do this it is necessary to have chemically appropriate gases surround the steel during- the operation. This envelope of gases is called the furnace atmosphere.

These furnace atmospheres are created by burning a mixture of gas or other fuel with air and so are often referred to as products of combustion.

Furnace atmospheres are called “neutral” when they do not contain any free oxygen and "do not contain any combustible constituents; they are said to be “oxidizing” if they contain .free oxygen, and they are called “reducing” if they do contain combustible constituents but do not contain any free oxygen.

To produce “neutral” products of combustion, if, for example, ordinary fuel gas is burned with air, the air supplied to the fuel is just enough to insure that all the fuel shall be consumed.

To produce . “oxidizing” products of combustion, the air supplied to the fuel is greater in proportion than is required completely to consume the fuel.

To produce “reducing” products of combustion, the air supplied to the fuel is less than is required completely to consume the fuel.

The amount of air supplied to the fuel may be controlled by adjusting ordinary hand valves or by using what are known as proportional mixers to regulate the ratio of fuel and air. These were old and well-known devices prior to the granting of the patents involved in this cause and, indeed, were made and sold by the present defendant.

The surface of the steel under treatment may, at the high heats here considered, be affected in various ways, which need not-be here listed, by chemical reactions between the gases constituting the furnace atmosphere and the constituents of the steel, especially the carbon and iron therein.

It is common ground, as I understand it, that heating furnaces may be adequately classified, for the purpose of this cause, as open fired furnaces, of which one type is called the semi-muffle furnace,. and muffle furnaces.

An open fired furnace may be defined as a furnace in which the gaseous products of combustion for heating the furnace have direct access to the chamber wherein the [873]*873steel is heated, for ordinarily the burners for heating the furnace discharge directly into the heating chamber.

A semi-muffle furnace may be defined as a furnace having a raised floor or hearth on which the objects to be heated are supported. The burners for heating such a furnace are arranged to fire below the raised floor and the gaseous products of combustion flow up and around the hearth into the heating chamber. In such a furnace, therefore, the steel under treatment is inevitably enveloped in and protected during the heating by the gaseous products of combustion.

A muffle furnace may be defined as a furnace having a heating chamber to which the gaseous products of combustion resulting from the burning of the fuel for heating the furnace do not, as such, have access to the work but circulate around the outside of the heating chamber or furnace and leave by some appropriate vent. To secure a furnace atmosphere for a muffle furnace, even if heated by gas, requires, therefore, some means of introducing the gaseous products of combustion into the muffle.

The patents in the present cause are concerned only with muffle furnaces in which the muffle is heated by electric resistors, and, consequently, properly to protect steel treated in such furnaces a furnace atmosphere must necessarily be wholly separately created and injected in some appropriate manner into the muffle.

The high speed steel heater’s problem is to secure such a balance between the inevitably resultant gases, which are products of combustion as above mentioned, as to make them, at the high heats required, less interested — if I may so express it — in the steel than they are in each other. This objective is achieved through a. stabilization of the gases by superheating the furnace atmosphere whilst it is being prepared, so that its temperature is at least as high as, and preferably somewhat higher than, that of the muffle itself.

.The advantage of superheating the furnace atmosphere before its introduction into the muffle was discovered after the Hayes’ application for the two patents here involved, and its value is that it secures a safer “reducing” atmosphere. This is the method now followed in their commercial furnaces by both Hayes and the defendant. I think the fact that such superheating is outside of any possible ambit of the disclosure of the Marx patents, which will be hereinafter frequently mentioned, explains why his furnace has not latterly been more cordially received by the trade.

From what I have heard during this trial I may therefore, I think, fairly observe that this whole subject of furnace atmospheres at high heats is apparently still in a somewhat empiric stage of its development, although knowledge thereof is steadily increasing.

III. A. The patentee Hayes was an electrician by profession. Fie secured his education in the public schools of Lancaster, N.

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18 F. Supp. 871, 1937 U.S. Dist. LEXIS 2001, Counsel Stack Legal Research, https://law.counselstack.com/opinion/hayes-v-surface-combustion-corp-nysd-1937.