Fowler v. Honorbilt Products, Inc.

131 F.2d 153, 55 U.S.P.Q. (BNA) 217, 1942 U.S. App. LEXIS 2738
CourtCourt of Appeals for the Third Circuit
DecidedOctober 29, 1942
DocketNo. 7911
StatusPublished
Cited by11 cases

This text of 131 F.2d 153 (Fowler v. Honorbilt Products, Inc.) is published on Counsel Stack Legal Research, covering Court of Appeals for the Third Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Fowler v. Honorbilt Products, Inc., 131 F.2d 153, 55 U.S.P.Q. (BNA) 217, 1942 U.S. App. LEXIS 2738 (3d Cir. 1942).

Opinion

JONES, Circuit Judge.

The defendant, Honorbilt Products, Inc., appeals from a decree of the District Court holding valid and infringed Patent No. 1,565,267 for an upholstery pad, issued on December 26, 1925, to Del Roy F. Fowler, one of the plaintiffs. The suit was instituted by Fowler, the owner of the patent as well as the patentee, and F. Burkart Manufacturing Company, the exclusive licensee under the patent. Honorbilt Products, Inc., is a manufacturer of mattresses, and the complaint alleges that Honorbilt, in its manufacture of mattresses, utilizes a sisal pad which infringes the patent in suit.

The patent contains but a single claim which reads as follows:

“A pad for upholstery made up of a fabric backing overlaid by a multiplicity of thin veils of dry carded, long and wavy sisal fibre, said veils being successively superposed upon each other with the fibres of successive layers crossing each other at an angle so as to form a springy unfelted pad and said pad being stitched to the backing.”

From the findings contained in the opinion of the court below we summarize the following facts.

Pads of the sort described in the patent are used to overlie the helical springs of inner-spring mattresses and upholstery. Before the patent in suit there were in use upholstery pads consisting of bats stitched to reinforcing sheets. Bats had been made of cotton jute and other soft fibres, and hair and sponge rubber had also been used in the bats, but never sisal. Cotton bats were the commonest and were in general use. The difficulty with cotton pads as with all soft fibre pads was that they lacked resiliency with the result that they sank into the spaces in and between the springs and thus became lumpy and uneven. The sisal pads solved this difficulty.

The characteristics of sisal were matters of common knowledge and loose sisal had been tried by upholsterers in an effort to make better pads. These were of little or no use, because, in order to get the particular structure required to resist the spring ■thrust, it was necessary to have a pad of superposed veils with the fibres laid lengthwise, the veils crossing and recrossing diagonally. This type of veil had already been disclosed and had been used in making pads of cotton.

The trial court further found that Fowler “developed his pad by taking the hard-fibred [154]*154sisal, making the necessary adjustments upon the machinery which had been used for carding and lapping soft-fibred cotton, and carding and lapping the sisal by means of it. No one, prior to his time, imagined that sisal could be treated in this manner. Apparently no one knew that sisal was cardable.”

The trial court then concluded that “It may not have been a matter of great difficulty to adapt the machinery then in existence, but the idea that it [carding and lapping sisal by machine] could be done, reduced to practice, was, in my opinion, invention.”

Such however is not the invention claimed by the patent in suit. No mention whatever is made therein of a machine or machine adjustment for the carding or lapping of sisal. As the patent application states, the “invention relates to upholstery pads” made of thin superposed veils of dry carded sisal stitched to a fabric back, with the longitudinally placed fibres of one veil disposed diagonally to the fibres of the adjacent veils. The Fowler patent no more discloses a method for carding sisal than did Stratford forty years earlier in his British patent (No. 11,409) for an upholstery material wherein he specified the use of sisal which “After being curled or crimped and picked, * * * is preferably carded by any well known carding machinery * * Fowler’s patent both in its specifications and in its claim presupposes the practitioner’s knowledge of how to card sisal. We need not therefore consider whether the carding of sisal was known to the art prior to Fowler or whether it was not really Klenk, the manufacturer of carding machinery whom Fowler consulted, who by trial and error ascertained the extent of mechanical adjustment of known machinery needed to obtain the proper coarseness of the clothing (carding teeth) in order to card sisal satisfactorily.

As the court below found, upholstery pads made of thin veils of cotton fibre, superposed so that the longitudinally placed fibres of one veil are disposed diagonally to the fibres of the adjacent veils, and stitched to a fabric back, had long been known and in use prior to Fowler. It seems plain, therefore, that what the Fowler patent claims over the prior art is the use of sisal rather than cotton or other fibrous material in the manufacture of the veils to be superimposed so as to form a pad. That this is so Fowler clearly conceded in his cross-examination at trial.1

The sole issue in this case is whether it constituted invention to use sisal instead of cotton or other fibrous material in the manufacture of upholstery pads in the same way in which such pads had been physically constructed in the past.

The parties are in no disagreement as to the law in general. They dispute rather as to which of the established rules is applicable to the facts of this case. Thus [155]*155the appellant maintains, and the appellees concede, that it is not invention to substitute superior for inferior materials in making one or all of the parts of a machine or manufacture. And such has been the law as applied even in cases where the substitution was both new and useful and the increase in utility exceedingly great. Improvements due merely to the substitution of material have been held to be but the result of judgment and skill in the selection and adaptation of materials and not the result of inventive faculty. To this general rule there has developed an important exception upon which the appellees here rely. If the substitution of materials involves a new mode of construction, or if it develops new properties and new uses of the article made, it may constitute invention. But in order for the substitution of material to rise to the dignity of invention the substitution must produce a new mode of operation or result in a new function or property. See generally 1 Walker on Patents (Deller’s Ed.) § 29 and cases there cited.

The leading case applying the general rule is Hotchkiss v. Greenwood, 11 How. 248, 52 U.S. 248, 266, 13 L.Ed. 683, where the patent related to an improvement in door and other knobs by the use of clay or porcelain rather than wood or metal in their manufacture. The Supreme Court conceded that the patented article was no doubt better and cheaper but observed that this did not result from any new device or contrivance but from the fact that the material of which the patented knob was composed happened to be better adapted to the purposes for which knobs are used. The improvement lay in the superiority of the material. This the Supreme Court said “can never be the subject of a patent. * * * It may afford evidence of judgment and skill in the selection and adaptation of the materials in the manufacture of the instrument for the purposes intended, but nothing more.”

The exception to the general rule, upon which the appellees rely, was laid down in Smith v. Goodyear Dental Vulcanite Co., 93 U.S. 486, 496, 497, 23 L.Ed. 952. The patent there in litigation was for the making of plates of artificial teeth set in rubber.

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Bluebook (online)
131 F.2d 153, 55 U.S.P.Q. (BNA) 217, 1942 U.S. App. LEXIS 2738, Counsel Stack Legal Research, https://law.counselstack.com/opinion/fowler-v-honorbilt-products-inc-ca3-1942.