Doyle v. McRoberts

10 App. D.C. 445, 1897 U.S. App. LEXIS 3183
CourtCourt of Appeals for the D.C. Circuit
DecidedApril 6, 1897
DocketNo. 41
StatusPublished

This text of 10 App. D.C. 445 (Doyle v. McRoberts) is published on Counsel Stack Legal Research, covering Court of Appeals for the D.C. Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Doyle v. McRoberts, 10 App. D.C. 445, 1897 U.S. App. LEXIS 3183 (D.C. Cir. 1897).

Opinion

Mr. Justice Hagner,

of the Supreme Court of the District of Columbia, who sat with the Court in the hearing of the cause in the place of Mr. Chief Justice Alvey, delivered the opinion of the Court:

On the 8th day of July, 1893, James G. McRoberts, of St. Louis, Mo., filed an application for a patent on “an invention in the art of steel founding,” supported by his affidavit of July 6 in the usual form.

His claims as set out in the application were:

“1. The herein-described improvement in the art of steel-founding, the same consisting in introducing the steel through a dry-sand gate and forming the casting in a wet-sand mold, as set forth.

“2. The herein-described improvement in the art of founding steel, the same consisting in introducing the steel through a dry-sand gate into and throughout a green-sand mold, and so that the heat of the molten steel shall skin-dry the mold-walls in advance of the progress of the metal through the mold.”

The object of the improvement claimed was thus stated by McRoberts in the specification forming part of the patent:

“Between steel-founding and ordinary iron-founding this important difference exists in practice: About twice as much heat ’is required in steel-founding as in. iron-founding, and in consequence shrinkage-strains to a corresponding degree have to be provided for. Furthermore, in view of the excessive heat referred to, it has been the practice to employ dry-sand molds exclusively. The steam and gases created by the -highly-heated steel in casting it are generated so rapidly and profusely as to hitherto preclude the use of [447]*447green-sand molds. But in the employment of dry-sand molds this difficulty is encountered: the parts of a dry-sand mold are incapable of yielding, or yielding sufficiently, to the steel as it contracts in cooling, and in consequence of this many forms cannot be cast. For instance, a structure of a U-shape in cross section cannot be made satisfactorily; for the various sides in cooling draw toward each other and, meeting the resistive dry sand, are liable to, and frequently do, check and crack. Any form also having a shoulder projecting in a direction more or less crosswise to that in which the shrinkage occurs is liable to rupture at or in the vicinity of the shoulder. As shapes such as referred to represent a large class of structures which it °is desirable to form out of steel, it is apparent that as the art of steel-founding nowT exists the use of cast steel is materially limited. Moreover, the expense of steel-founding is considerably increased in having to use dry-sand molds.

“ To prevent the checking and rupturing referred to it has been customary to reinforce the casting at the points therein •where the shrinkage-strains have to be met, by forming upon the castings, fins, brackets and projections variously shaped according to the particular shape of casting being made. The integrity of the casting in this manner can often be preserved, but the reinforce in question has to be removed from the casting after it has been made. Owing to the extreme toughness of the steel the removal is an expensive operation — so expensive as to, frequently make it undesirable to make the casting.

“The improvement under consideration possesses several advantages, some of which are as follows: Wooden instead of iron flasks can be used; drying-ovens, as well as the means for transferring the flasks to and from the ovens, are dispensed with, and the cost of operating the ovens obviated ; that space upon the foundry floor which is required for carriages for the dry sand molds is saved for other purposes ; but a single handling of the mold after it is made is [448]*448required; the proportion of castings lost by checking is largely, if not entirely, diminished; and the loss arising from falling out due to excessive handling is prevented ; the reinforces are no longer needed except in quite exceptional instances, and the time employed in molding them in is saved; the loss arising from the burning and destructiori of molds in the drying oven, something liable to occur, is prevented, and the cost of drying the mold is avoided ; but further, and more especially, the improvement is desirable in that it greatly extends the use of cast steel, and in that it materially cheapens the operation of steel-founding.

“ The invention consists partly in the improved method of casting the steel, and partly in the apparatus employed in carrying out the method, all substantially as is hereinafter set forth and claimed, aided by the annexed drawings, making part of this specification.

“ In using the terms ‘dry sand ’ and ‘ wet sand ’ I desire not to be restricted to sand specifically, but wish it understood that any suitable equivalents may be substituted therefor respectively; that is, in the one case, refractory material suitable for making a gate through which molten steel can be poured downward without abrading the gate, or generating steam to cause what is termed explosion in the metal, and, in the other case, material suitable for forming a mold of the yielding nature described, may be used.”

On the 5th of September, 1893, the patent was issued to McRoberts, No. 504,361.

On the 21st of October, 1893, Louis Doyle, also of St. Louis, filed in the office an application in which, supported by the usual oath, he claimed to have invented a new and useful improvement in steel-founding, of which he proceeded to give “ a full, clear, and exact description,” the important part of which is as follows :

“It has been the common practice.for many years, in iron-founding, to use green sand, both for the mold proper [449]*449and for the gate or runner, and it has likewise been the practice for many years in steel-founding to use dry sand; both for the mold proper and for the runner or gate.

“A belief has existed that, owing to the high temperature to which steel must be heated before casting, a green-sand mold would be impracticable and dangerous on account of liability of explosions, while with iron which is not heated to such a high temperature these difficulties would not be encountered.

“There are objections to the use of a dry-sand mold in steel-founding, as, for instance, the unequal shrinking and the checking of the casting, due to the rigidity or inflexibility of such a mold, and which do not exist in a green-sand mold, which is quite flexible and yielding. Owing to the rigid and inflexible character of a dry-sand mold, many articles have not been made of steel which otherwise would have been made of steel; and articles which have been made of steel, have been reinforced at the points subject to the greatest strain in cooling in a rigid dry-sand mold, such reinforcements being unnecessary, except to prevent warping and cracking of the casting.

“Accompanying the use of dry-sand molds there are items of expense which do not exist, or which do not accompany the use of green-sand molds, which are well known to the art, such, for instance, as the use of drying-ovens, machinery for transferring the flasks to and from the ovens, etc.

“My invention consists partly in an improved method for casting steel and partly in an improved apparatus for carrying out the method, and which will be explained in connection with the accompanying drawings.

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Bluebook (online)
10 App. D.C. 445, 1897 U.S. App. LEXIS 3183, Counsel Stack Legal Research, https://law.counselstack.com/opinion/doyle-v-mcroberts-cadc-1897.