Continental Fibre Co. v. Formica Insulation Co.

287 F. 455, 1923 U.S. App. LEXIS 2338
CourtCourt of Appeals for the Sixth Circuit
DecidedMarch 6, 1923
DocketNo. 3697
StatusPublished
Cited by4 cases

This text of 287 F. 455 (Continental Fibre Co. v. Formica Insulation Co.) is published on Counsel Stack Legal Research, covering Court of Appeals for the Sixth Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Continental Fibre Co. v. Formica Insulation Co., 287 F. 455, 1923 U.S. App. LEXIS 2338 (6th Cir. 1923).

Opinion

PER CURIAM.

Infringement suit upon the Wright patent, No; 1,303,753, dated May 13, 1919, for a composite board, mainly useful for insulation in electric installations of high voltage. The District' Court held the patent invalid. The nature of the patent and the character of the questions involved satisfactorily appear from Judge Peck’s [456]*456opinion, which we append hereto (substituting claim 2 for claim 1).

The issue is sharply presented by the action of the Patent Office, in which the examiner held that Wright had made an improvement over the Bakelite patent only in degree, while the Board of Examiners in Chief thought he had produced a new product. We are not able to think that the difference between a surface permeation and saturation and a saturation which goes to the center of the sheet is in itself anything more than a difference in degree, depending upon the existing physical conditions, and the advantage of getting as much saturation as possible we think must have been obvious to every one. It may be conceded that Wright attained a degree of saturation, and thereby obtained in the final product a degree of homogeneity never before attained, thus making the product more useful than anything earlier; but if, in so doing, he employed anything more than the natural efforts of a skilled workman (and in this art the extraordinary knowledge and skill of one short period was the commonplace of the next), it consisted in finding a peculiar material unusually capable of complete saturation by this liquid, and appellant’s brief indicates a chief reliance upon this theory of real inventive merit; but the specification leaves us uninformed as to what such material is or how to find it.

Patentability, therefore, cannot rest upon any presumption that the material constitutes the discovery. We may even tentatively assume that the laminations of the .original pile of sheets will not appreciably carry over into the finished product; but this assumption does not escape the inference that the result comes from soaking longer and pressing harder than before, unless it comes from things undisclosed.

We do not overlook the teaching of cases like the Minerals Separation Case, 242 U. S. 261, 37 Sup. Ct. 82, 61 L. Ed. 286, that patentability may lie in a change in the degree of one element in a composition ; but in that case change made success out of failure and founded a new art. Here the old laminated board was a great commercial success; the new tended to supplant it, or go beyond it, only for special uses, as any improvement does.

Save as indicated by what we have said, and as to possibly excessive (but not vital) analogy found in two or three of the older patents cited, we approve and adopt Judge Peck’s opinion and affirm the decree.

. The opinion of the District Court is as follows:

Action for injunction against infringement of the patent to Wright, No. 1,303,753, May 13, 1919, and an accounting. The answer denies validity and infringement of the patent.-

The patent in suit lies in the art of making composite material by laminations of paper, cloth, or other like material, and a binder composed of a phenolic condensation oroduct such as bakelite. It is now in common use for many purposes, and extensively employed for insulating. The [second] claim describes the asserted invention as follows:

[“2. A composite product composed of laminations of paper or the like, each lamination being saturated throughout with approximate uniformity, [457]*457with a phenolic condensation product, and the whole-being subjected to sufficient pressure and heat to form an approximately homogeneous product.”]

That the defendant is producing a material which responds to the elements of this claim there is no doubt. The question, therefore, is upon the validity of the patent, more specifically whether it embodies novelty and patentable invention. It is not disputed that all the elements of this composite, except approximate uniformity of saturation of the fiber and approximate homogeneity, were old in combination. It only remains, therefore, to be inquired whether the prior art also discloses those two features so clearly as to require denial of validity to the patent. The presumption is in its favor, and the burden is on the defendant.

It cannot be successfully controverted that the idea of saturating as distinguished from the mere coating of fibrous material, in the building up of such laminated products, was an old one; Dixon, 1901, constructed a conduit pipe for electrical wires of laminations^ of paper “saturated and permeated” with asphaltum. Baekeland in 1909 described the manufacture of packing material by the “impregnation” of fibrous sheets with a phenolic condensation product, and in 1910 set forth a similar process in his patent for a machine element, such as a gear. His composite cardboard patent of 1910 will be considered later.. In 1913, Conrad, in his composite gear patent, stated the effect of the heating and pressing together of sheets coated with bake-lite to be “to further impregnate” them, and almost identical language is used in the same connection in O’Connor’s patent for composite cardboard applied for in 1913. Barker’s British patent of 1896, for a wood substitute, specifies the use of a fibrous material, such as cotton flannel, “thoroughly impregnated” with resin or gum, so as to produce a “rigid, inflexible, grainless, and waterproof material,” by passing it through a vat of the gum, allowing it to partially dry, and then putting it under heated pressure rolls. A process which resulted in impregnation was in use by both parties before the application for the patent in suit. Thus a review of the prior art leaves no doubt that the practice of saturation was old — as old, perhaps, as the art itself. Indeed, it would be.difficult to coat and compress permeable sheets of paper or cloth without a considerable degree of saturation. The fact that saturation or impregnation is called for in many of the prior art patents demonstrates that its desirability was recognized.

Turning, then, to the other feature of this product for which novelty is claimed — that is to say, “approximate homogeneity” — it is first necessary to define what is meant by the phrase. It cannot mean that the product is of the same identical material throughout, as it continues to be laminated; the fiber remains fiber, the bakelite remains bakelite, after the structure is complete. Indeed, the claim calls for a laminated product, which is in itself contradictory of the idea of homogeneity, if the latter be taken to indicate an absolute sameness of material throughout. It must, therefore, be taken to mean a “uniformity of structure.” Webster.

[458]*458Going once more to the prior art, we find that Haefely, in 1904, made laminated insulating tubes in which the application of heat and pressure served “to melt the binding varnish and compress the layers of paper and varnish into "such intimate contact as to produce a tube of great compactness, as well as of uniform dimensions.” It will be remembered that Barker’s British' patent, above referred to, describes the product as “grainless.” Courtenay’s hard fiber patent of 1889 characterizes his manufacture as a hard, dense substance.

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Bluebook (online)
287 F. 455, 1923 U.S. App. LEXIS 2338, Counsel Stack Legal Research, https://law.counselstack.com/opinion/continental-fibre-co-v-formica-insulation-co-ca6-1923.