Columbia Insurance Company v. Simpson Strong-Tie Company Inc.

Court of Appeals for the Federal Circuit·Decided March 31, 2023·No. 21-2145·Unpublished

Opinion

NOTE: This disposition is nonprecedential.

United States Court of Appeals for the Federal Circuit

COLUMBIA INSURANCE COMPANY, Appellant

v.

SIMPSON STRONG-TIE COMPANY INC., Cross-Appellant

2021-2145, 2021-2157

Appeals from the United States Patent and Trademark Office, Patent Trial and Appeal Board in No. PGR2019- 00063.

Decided: March 31, 2023

KURT JAMES, Stinson LLP, St. Louis, MO, argued for appellant. Also represented by BRADLEY SCOTT EIDSON, JOHN R. SCHROEDER.

RICHARD CRUDO, Sterne Kessler Goldstein & Fox, PLLC, Washington, DC, argued for cross-appellant. Also represented by MICHELLE HOLOUBEK, JON WRIGHT.

2 COLUMBIA INSURANCE COMPANY v.

SIMPSON STRONG-TIE COMPANY INC.

Before MOORE, Chief Judge, PROST and HUGHES, Circuit Judges.

Opinion for the court filed by Circuit Judge HUGHES.

Dissenting-In-Part Opinion filed by Chief Judge MOORE. HUGHES, Circuit Judge.

Columbia Insurance Company appeals a decision from the Patent Trial and Appeal Board that original claims 1– 20 and substitute claims 21–39 of U.S. Patent No. 10,316,510 are unpatentable. Simpson Strong-Tie Company , Inc. cross-appeals the Board’s decision that substitute claim 40 is patentable. As to the lead appeal, we affirm the unpatentability of claims 1–39 because substantial evidence supports the Board’s decision that claims 1–19 and 21–39 lack written description; and because the Board did not err in finding claims 1–11, 13–18, and 20 unpatentable as obvious. As to the cross-appeal, we affirm the patentability of claim 40 because the Board did not err in finding claim 40 definite and non-obvious.

I

A

U.S. Patent No. 10,316,510 relates to a construction product called a “truss hanger.” A truss is an example of a support beam commonly used to build structures. Support beams must be securely connected to a wall frame on either side of the beam. One way to connect the beam to the frame is to use a hanger that attaches to the top of the wall frame with an upper hook and holds the bottom of the support beam with a lower hook.

This type of conventional hanger has been used to connect support beams to wall frames for over a century. In modern buildings, these hangers must account for a layer of sheathing, such as drywall, between the edge of the support beam and the wall frame. In some buildings, two-

COLUMBIA INSURANCE COMPANY v. 3 SIMPSON STRONG-TIE COMPANY INC.

layers of sheathing are required to ensure fire resistance and meet building codes.

A common way to account for sheathing between a support beam and a wall frame is to cut out the portion of the sheathing that overlaps with the hanger. While this type of cutout allows the hanger to be secured directly onto the wall frame, larger cutouts in the sheathing lead to decreased fire-resistance.

The ’510 patent purports to solve this problem by claiming a hanger that extends through the sheathing. The claimed hanger has three main parts: (1) a “channel- shaped portion” (52), (2) a “connection portion” (74 and 66), and (3) an “extension portion” (60). The channel-shaped portion is the lower hook of the hanger—it holds the support beam. The connection portion is the upper hook of the hanger—it attaches to the wall frame by draping over the top and down the side of the frame. The “extension portion” is the purportedly inventive aspect of the invention—it defines a space to fit sheathing by extending from the lower hook to the upper hook.

4 COLUMBIA INSURANCE COMPANY v.

SIMPSON STRONG-TIE COMPANY INC.

’510 patent, Fig. 2.

Claim 1 is representative of claims 1–19 and substitute claims 21–39:

1. A hanger for connecting a structural component to a wall adapted to have sheathing mounted thereon, the hanger comprising: a channel-shaped portion configured to receive the structural component . . . ; an extension portion extending from the channel- shaped portion and configured to extend through the sheathing; and a connection portion including a top flange configured for attachment to a top surface of a top plate of the wall, the connection portion further including a back flange extending from an edge of the top flange in a direction toward a plane of the base of the channel-shaped portion, . . . the extension portion spacing the side panels from the back flange plane by a distance sized large enough to permit two layers of ⅝ inch thick sheathing to be received between the rear edge plane and the back flange plane, but too small to permit three layers of ⅝ inch thick sheathing to be received between the rear edge plane and the back flange plane.

’510 patent, 12:10–36 (emphasis added).

Claim 20 is similar to these claims but defines the size of the extension portion differently:

20. . . . the extension portion spacing the channel- shaped portion from the back flange plane by a distance sized large enough to permit the drywall to be received between the channel-shaped portion and the back flange plane.

’510 patent, 14:22–39 (emphasis added).

COLUMBIA INSURANCE COMPANY v. 5 SIMPSON STRONG-TIE COMPANY INC.

Substitute claim 40 is the same as claim 20 but adds, “wherein the extension portion includes an extension flange extending from the back flange of the connection portion to the channel-shaped portion,” to the end of the claim. J.A. 93 (emphasis added).

B

Appellee/Cross-Appellant Simpson Strong-Tie Company , Inc. petitioned for post-grant review of claims 1–20 of the ’510 patent under various theories of unpatentability , including lack of written description, indefiniteness, and obviousness. 1 During the proceeding, Appellant/Cross- Appellee Columbia Insurance Company filed a revised contingent motion to amend that proposed substitute claims 21–40 to replace claims 1–20 if the Board were to find the original claims unpatentable.

The Board found claims 1–19 unpatentable for lack of written description and claims 1–11, 13–18, and 20 unpatentable as obvious over Simpson’s proposed combination of Gilb ’155, Bundy, and Allan. 2,3 As to the contingent substitute claims, the Board found claims 21–39 invalid for the same lack of written description as claims 1–19. The

1 Simpson also challenged claims 1–19 as anticipated by Brekke ’370, to which the ’510 patent claims priority . The parties agree that this anticipation ground rises and falls with the written description ground, and so we need not address anticipation separately. Appellant’s Br. 68; Appellee’s Br. 20, n. 4.

2 Gilb, U.S. Patent No. 4,261,155, issued April 14, 1981 (Gilb ’155); Bundy et al., U.S. Patent No. 9,394,680, filed December 14, 2013 and issued July 19, 2016 (Bundy); Allan, U.S. Patent No. 4,827,684, issued May 9, 1989 (Allan ).

3 The Board rejected Simpson’s arguments that claim 20 is unpatentable for indefiniteness, as well as Simpson’s other obviousness arguments.

6 COLUMBIA INSURANCE COMPANY v.

SIMPSON STRONG-TIE COMPANY INC.

only claim the Board found patentable was claim 40, which it concluded was neither indefinite nor obvious.

Columbia appeals as to claims 1–39, and Simpson cross-appeals as to claim 40. We have jurisdiction under 28 U.S.C. § 1295(a)(4)(A).

II

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