Charlie Hairston Aircraft, Inc. v. Beech Aircraft Corp.

457 F. Supp. 364, 1978 U.S. Dist. LEXIS 15358
CourtDistrict Court, W.D. Louisiana
DecidedSeptember 22, 1978
DocketCiv. A. 751192
StatusPublished
Cited by1 cases

This text of 457 F. Supp. 364 (Charlie Hairston Aircraft, Inc. v. Beech Aircraft Corp.) is published on Counsel Stack Legal Research, covering District Court, W.D. Louisiana primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Charlie Hairston Aircraft, Inc. v. Beech Aircraft Corp., 457 F. Supp. 364, 1978 U.S. Dist. LEXIS 15358 (W.D. La. 1978).

Opinion

OPINION

DAWKINS, Senior District Judge.

Presented here is a products liability action arising out of the failure of a part of the nose-gear assembly of a small commercial aircraft. No personal injury is involved, but damages are claimed for loss of income and expenses during the period of repair as well as for the cost of repairs. Plaintiffs are Charlie Hairston Aircraft, Inc., corporate owner of the aircraft, Charles M. Hairston, operator of the plane and sole stockholder of the corporation, and London & Edinburg Insurance Company, insurer of the plane and subrogee of the corporation for amounts paid under a collision insurance policy. The principal defendant is Beech Aircraft Corporation, manufacturer of the airplane. “XYZ Corp.” and “ABC Ins. Co.” also were named as defendants, but no attempt has been made to substitute real parties for these unknown entities.

A three-day bench trial of this matter was held, June 14 — 16, 1978, at the conclusion of which the matter was taken under advisement. All parties now having filed briefs and rebuttal briefs, the case now is ready for decision. For the reasons which will appear below, it is our considered opinion that there should be judgment for plaintiffs against defendant.

FINDINGS OF FACT

The aircraft involved here, a 1971 Beech Duke A-60, Serial No. P152, Registration No. N7-RA, was purchased by the predecessor of Charlie Hairston Aircraft, Inc., Hairston Air Charter, Inc., on January 3, 1974, from Halvorson Aero, Inc., of Duluth, Minnesota. Although Hairston testified there were 1605 hours on the plane when purchased, the flight log reveals that there were 1555.6 hours when the plane was inspected on the 10th and 11th of January, 1974. At the time of the accident, November 11, 1974, at least 1960.5 hours had been attained (reading at inspection on September 1, 1974).

Hairston began his flight training in 1960, and since then he has worked for various employers as pilot, mechanic, and flight instructor. He is certified in each of these capacities by the Federal Aviation Administration. In 1971, he and Allen Penniman formed Hairston Air Charter, Inc., a *366 small aircraft charter operation, using a twin-engine Beech Baron. In early 1974, the Baron was traded in for the Beech Duke, and in August of 1974, Hairston purchased Penniman’s interest and formed Charlie Hairston Aircraft, Inc. Hairston was qualified at trial as an expert in aircraft maintenance.

On November 11, 1974, while on a routine flight out of the Shreveport Downtown Airport to check the avionics in the Beech Duke, Hairston lowered its landing gear, but discovered that the light which would have indicated that the nose gear was locked down did not flash on. At this point, Hairston contacted the tower of Downtown Airport and advised them that he would like to fly over the field. During this flight, Hairston attempted to retract the nose gear and heard a “loud pop.” The tower advised him that the gear was not locked and that he should proceed to Shreveport Regional Airport, a much larger field, with fire protection and personnel.

After several more unsuccessful attempts to lock the nose gear, Hairston made an emergency landing at Regional Airport. Fortunately, and largely because of the skill displayed in the landing, Hairston was not injured. The nose of the Duke, however, as well as its engines and propellers did sustain substantial damage.

Subsequently, a temporary nose-gear assembly and two new propellers were attached, and the plane was flown to Wichita, Kansas, for repairs by Beech. The engines were repaired separately by Mid States Aircraft Engines, Inc., of Tulsa, Oklahoma. The plane was returned to operation in the middle of January, 1975, having been out of operation for approximately two months.

With this background, we now turn to the specifics of plaintiffs’ claim. It is undisputed that the “loud pop” was attributable to the failure and breakage of the forward retract rod, a component of the nose-gear assembly which serves to extend and retract the nose landing gear. Hotly disputed, however, is the cause of the failure of the rod; indeed, it is plaintiffs’ claim of defectiveness of this rod which forms the basis for this suit.

The forward retract rod is the forward-most of three such rods in the nose-gear assembly. It is a hollow metal pipe shaped into a gentle “S” curve, and it is the only one of the three rods with such shape. Bill Bortsfield, a Group Engineer of Mechanical Systems for Beech Aircraft, testified that the “S” shape was chosen primarily because of space limitations in the nose-gear housing.

Robert E. Hopper, metallurgist, testifying for plaintiffs, and D. W. Oliver, metallurgical engineer, testifying for defendant, both noted the presence of multiple longitudinal cracks on the inside diameter of the rod at the point of failure. There seems to be no great dispute over whether the cracks existed at the time of manufacture, and, after full consideration, we find that they did so exist. The experts differ, of course, as to the significance of such cracks. Oliver stated that the longitudinal cracks had no effect on the eventual failure. Hopper stated that he felt there was a design defect, but admitted he had no specific design information. Based on information provided by the expert testimony, however, we find that the presence of multiple longitudinal cracks on the inner diameter of the rod created an unreasonable risk that the rod would fail prematurely under normal use.

When a straight pipe is subject to tensile (pulling) stress only, the presence of longitudinal cracks does not ordinarily affect the ability of the pipe to withstand such stress. This proposition is not disputed. However, it is difficult to accept the testimony which indicates that multiple longitudinal cracks would not affect the strength of a curved pipe when it is subjected to a tensile stress. In such a situation, which occurs during a retraction, a tensile (stretching) load would be placed on the inside of the curve, and a compression load would be placed on the outside of the curve. Conversely, when the nose gear is extended, a compression load is placed on the inside of the curve and a tensile load is placed on the outside of the curve. Hairston testified that the loud pop, signifying the breaking of the rod, occurred *367 when he was attempting to retract the nose gear.

It is our considered opinion that the most probable explanation for failure of the forward retract rod is that the presence of the multiple longitudinal cracks weakened the rod at the curve to such an extent that it was unable to withstand repeated tensile and compression loads during retraction and extension and that, under such repeated stresses, it finally broke.

In addition, we note that Henry Leon Hayes, head of Beech’s Structures Group, Production Engineering Division, testified regarding the testing of the forward retract rods prior to placement in the airplane. He stated that samples from every lot of material were tested for chemical properties and strength. However, he also stated that each retract rod is tested prior to bending for transverse cracks but not for longitudinal cracks, even though he felt that a longitudinal crack in more than 10 to 15% of the width of the wall of the tubing would affect the strength of the pipe.

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Bluebook (online)
457 F. Supp. 364, 1978 U.S. Dist. LEXIS 15358, Counsel Stack Legal Research, https://law.counselstack.com/opinion/charlie-hairston-aircraft-inc-v-beech-aircraft-corp-lawd-1978.