Carl Zeiss Stiftung v. Renishaw PLC

740 F. Supp. 1038, 18 U.S.P.Q. 2d (BNA) 1817, 1990 WL 93902, 1990 U.S. Dist. LEXIS 8066
CourtDistrict Court, S.D. New York
DecidedJuly 5, 1990
Docket87 Civ. 6748 (TPG)
StatusPublished
Cited by4 cases

This text of 740 F. Supp. 1038 (Carl Zeiss Stiftung v. Renishaw PLC) is published on Counsel Stack Legal Research, covering District Court, S.D. New York primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Carl Zeiss Stiftung v. Renishaw PLC, 740 F. Supp. 1038, 18 U.S.P.Q. 2d (BNA) 1817, 1990 WL 93902, 1990 U.S. Dist. LEXIS 8066 (S.D.N.Y. 1990).

Opinion

*1040 OPINION

GRIESA, District Judge.

These are two consolidated actions involving claims of patent invalidity and patent infringement. In the first action Carl Zeiss Stiftung, a West German company, sues Renishaw pic, a British company. In the second action Renishaw is suing Zeiss Stiftung as well as Carl Zeiss, Inc., a United States subsidiary. For purposes of this opinion, the parties will be referred to simply as Zeiss and Renishaw.

The actions were tried to the court without a jury. This opinion constitutes the court’s findings of fact and conclusions of law.

Facts

The action relates to a type of machinery used for the taking of highly precise measurements, called a “coordinate measuring machine,” or “a CMM machine.” A CMM machine can be automated so that a computer directs the measuring process and immediately records and prints the data received. Some CMM machines are capable of making measurements which are accurate to a few millionths of an inch. This equipment is expensive. The machines discussed in this ease are generally sold for prices in the $150,000 to $400,000 range.

One essential part of a CMM machine is the probe. To the probe is attached a stylus and it is the tip of the stylus which actually makes contact with the surface of the object being measured, the “workpiece.” This contact sets up certain reactions in the probe, which are conveyed to other parts of the machine and are highly important to the machine’s measuring function.

Two or more contacts by the stylus/probe assembly are needed to make a measurement. If the desired measurement is, for instance, the diameter of a cylinder, the probe will make contact on one side of the cylinder and then be moved to make a contact on the other side of the cylinder. The distance between these points is the diameter.

It was formerly the case that the stylus was usually attached rigidly to the probe (the so-called “hard probe”). This was at a time when the measuring machines were normally operated by hand. The operator would manipulate the controls to move the probe to the desired position and that position would be recorded. However, automation brought about radical changes. In recent years automated machines have been developed involving the automated manipulation of the probe to establish numerous positions in very quick succession. The old-style hard probe, which was satisfactory for hand operations, was not suitable for the new automated machines. For one thing, if the stylus was rigidly connected and could not be deflected upon contact with the object being measured, there was great risk that the stylus would be broken. The need was to develop a probe with a stylus which would normally be deflected in some way upon contact with the object.

This need for deflection of the stylus gave rise to certain problems which led to the development of the Renishaw and Zeiss probes involved in this action.

Original Renishaw Probes

In the early 1970’s David McMurtry, an Englishman who was then employed by Rolls-Royce, invented a “touch-trigger” probe which attempted to solve these problems. He used the concept of having “convergent surfaces” establish a “kinematic mount.” This concept involves two objects which can move in and out of contact with each other. When the objects are brought into contact, this contact position is uniform and precise because the surfaces fit together at six points meticulously fashioned to prevent movement in any one of the six possible degrees of freedom which two bodies have with respect to each other. The concept of convergent surfaces to create a kinematic mount was age-old and in no way an invention of McMurtry, but he used these surfaces in an ingenious manner. McMurtry’s convergent surfaces consisted of rings, in which there was an electrical circuit. The circuit was closed (i.e., the current flowed) when the convergent surfaces were seated. When the stylus was deflected upon contact with the object, and the convergent surfaces became un *1041 seated, this broke the circuit and a signal was generated, which caused the recording of the position of the probe at that instant. The electrical signal generated by the unseating of the convergent surfaces also stopped the forward drive of the machine. Thereafter the computer-driven motor directed the probe into position for its next contact.

The McMurtry probe was well adapted to automated measuring operations and proved to be enormously successful. McMurtry left Rolls-Royce and founded his own company, defendant Renishaw. Its headquarters is in Great Britain. Renishaw’s sales of touch-trigger probes has grown from 35 probes in 1974 to 18,741 in 1989, of which about 12,000 were sold in the United States. Renishaw produces more than one model of touch-trigger probes, but by far the most successful is the “TP 2.” The TP 2 is Vz inch in diameter and 1% inches in length. It normally carries a stylus about Vs of an inch long, making the whole probe/stylus assembly a little less than 2lk inches in length.

The McMurtry touch-trigger probes are not devoid of problems. These problems require some elaboration of the basic concepts of the CMM machine. In order to take a measurement, the probe and the rather large carriage to which the probe is attached move into position where the probe’s stylus makes the contact with the workpiece. The idea is to determine the position of the tip of the stylus in space. This position is fixed with respect to an invariable reference point. More particularly, it will be a certain distance along the three Cartesian axes — the X, Y and Z axes. When the tip of the stylus makes contact, there are counters which record how far that tip has travelled, or been carried, from the reference point along each of the X, Y and Z axes.

This brings us to the problem, referred to earlier, of the need to have the stylus deflected somewhat upon contact with the workpiece. When the stylus is deflected, it creates movement in the “moveable part” of the probe. This movement is what unseats the convergent surfaces and creates the signal for the computer to record the travel distance along the X, Y and Z axes. But the fact that there is a slight delay from the precise moment of contact while the stylus is being deflected and until the signal is created — this circumstance means that the fixed part of the probe will travel slightly farther before the time of the signal than the exact point of contact. This is referred to as “pretravel” — i.e., the additional travel before the signal is given. Thus, at the time of the signal which measures the distance on the axes and fixes the position in space, the fixed part of the probe has travelled a little farther than the exact point to be measured — i.e., the point where the tip of the stylus contacts the workpiece. This difference is slight, but in the world of CMM machines, where great precision is needed, tiny variations become an issue.

Another related problem is “pretravel variation,” arising from the fact that the pretravel may not be the same for each measurement. Such variation reduces “repeatability” and makes it difficult to compensate entirely for pretravel.

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740 F. Supp. 1038, 18 U.S.P.Q. 2d (BNA) 1817, 1990 WL 93902, 1990 U.S. Dist. LEXIS 8066, Counsel Stack Legal Research, https://law.counselstack.com/opinion/carl-zeiss-stiftung-v-renishaw-plc-nysd-1990.