BASF Corp. v. Aristo, Inc.

872 F. Supp. 2d 758, 2012 U.S. Dist. LEXIS 73910, 2012 WL 1933700
CourtDistrict Court, N.D. Indiana
DecidedMay 29, 2012
DocketNo. 2:07 CV 222 PPS
StatusPublished
Cited by3 cases

This text of 872 F. Supp. 2d 758 (BASF Corp. v. Aristo, Inc.) is published on Counsel Stack Legal Research, covering District Court, N.D. Indiana primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
BASF Corp. v. Aristo, Inc., 872 F. Supp. 2d 758, 2012 U.S. Dist. LEXIS 73910, 2012 WL 1933700 (N.D. Ind. 2012).

Opinion

[762]*762 OPINION AND ORDER

PHILIP P. SIMON, Chief Judge.

In 1999, a predecessor company to BASF Corporation received U.S. Patent No. 5,866,210 (“the '210 Patent”), a new process for coating catalytic converter substrates. The patent doesn’t expire until 2016. In 2006 Aristo, Inc., working with its consultant Victor Rosynsky, designed and built a machine that also coats catalytic converter substrates. The problem is that Rosynsky was one of the named inventors on the '210 Patent. This got BASF’s attention and it ultimately resulted in BASF bringing this action against Aristo and Rosynsky for patent infringement. Aristo and Rosynsky claim that their machine and its process don’t infringe, and even if they it do, that the '210 Patent is invalid.

Following my claims construction opinion, BASF filed motions for summary judgment on the issues of infringement, assignor estoppel, and inequitable conduct. Aristo and Rosynsky filed motions for summary judgment, seeking a judgment of non-infringement and in the alternative, that the '210 Patent is invalid. For the following reasons, BASF’s Motion for Summary Judgment on Infringement [DE 163], Aristo’s Motion for Summary Judgment [DE 167], and Rosynsky’s Motion for Summary Judgment [DE 183] are DENIED, and BASF’s Motions for Summary Judgment on Assignor Estoppel [DE 164] and No Inequitable Conduct [DE 165] are GRANTED.

BACKGROUND

BASF is a successor to Engelhard Corporation, the original owner of the '210 Patent. BASF and Aristo are both in the business of designing and manufacturing catalytic converters used in automobiles. Catalytic converters are used in automobile engines to convert harmful engine emissions to more benign substances. The type of catalytic converter BASF and Aristo build is composed of a core — or substrate — that sits inside a metal housing. The substrate is a single unit that houses a number of honeycomb-like channels running parallel to one another within a metal frame. A combination of precious metals — called the catalyst slurry — is used to coat these channels, and when engine exhaust flows through the channels, the catalyst slurry reacts with the exhaust, resulting in less harmful emissions. The precious metals comprising the slurry can be prohibitively expensive. So manufacturers like BASF and Aristo seek the most efficient method of coating those substrates to avoid waste. That method is what this case is about.

BASF designs and manufactures catalytic converters for automobiles in the Original Equipment Manufacturer (“OEM”) market, meaning that BASF’s main customers are the major automobile manufacturers. Aristo manufactures and sells catalytic converter substrates for use in the catalytic converter aftermarket. Its customers have traditionally been automotive repair and replacement companies, but it’s recently began seeking business in the OEM market. Victor Rosynsky worked for Engelhard Corporation from 1969 until his retirement in 2000. [Rosynsky Dep., DE 166-15, at 19.] Rosynsky began working as a consultant for Aristo in 2005, and continues to do so.

PRIOR COATING PATENTS

The '210 Patent is BASF’s latest improvement upon its ever-evolving coating method. Before receiving the '210 Patent, Engelhard received patents on coating methods, including U.S. Patent No. 4,550,-034 (“the '034 Patent”) [DE 174-3]; and U.S. Patent No. 4,609,563 (“the '563 Patent”) [DE 174-4], Both prior patents teach a process of coating called meter charged coating (“MCC”), which focuses [763]*763on using a precise amount of slurry for each substrate to avoid waste.

In 1985, Thomas Shimrock, and two other inventors, assigned the '034 Patent to Engelhard. [DE 174-3.] The '034 Patent teaches a method of coating substrates where “a predetermined amount of catalyst slurry is metered into contact with a first end of the support.” [Id.] In the summary of the patent, it states that the method “eliminates the need for flooding the member with excess coating material and the ancillary steps for removal of the excess coating material from the member.” [Id. at 3:1-3.] The patent describes the way the vacuum should be applied when coating the slurry to avoid spiking, a phenomenon that takes place “when the initial vacuum application is too high,” and “the slurry is not drawn uniformly up into the cells of the substrate.” [Id. at 6:33-35.] The '034 Patent includes four examples of the process, each time including a predetermined amount of slurry to coat the substrates. [Id. at 8-10.]

The following year, Shimrock, along with Rosynsky and three others, invented the '563 Patent and assigned it to Engelhard. The '563 Patent is described as a “[m]ethod and apparatus for coating catalytic converter substrates with an exact amount of a precious metal.” [DE 174-4.] Building on the '034 Patent, the '563 Patent describes the apparatus used to practice the method of coating substrates. The '563 Patent begins with 15 figures that illustrate the components of the apparatus. Then it describes the prior art, and states that prior coating methods were “deficient in minimizing the amount of coating applied,” and that the '563 Patent is an extension of Shimroek’s other inventions, including the '034 Patent. It notes that the '034 Patent emphasized the need for “precisely controlling the amount of alumina and metal catalyst slurries ... to reduce the amount of excess coating.” [Id. at 1-2.] It also references a previous patent, U.S. Patent No. 4,191,126, where the “slurry is applied to a substrate either by dip coating or by applying a coating charge to the upper end of the substrate.” [IcL]

The '563 Patent states that it has the advantage of using a predetermined amount of slurry to apply a uniform coat of slurry within the substrate:

Thus, by using the process and apparatus of the present invention, it is possible to apply a uniform coating of the desired concentration of the refractory and catalyst metal components without the need for external coating removal or internal unplugging of the internal skeletal passageways of the ceramic monolithic substrate.

[Id. at 2:53-59.] Like the '034 Patent, the '563 Patent repeats the concern for spiking during the vacuum process:

The purpose of loading the slurry using two levels of vacuum is to avoid “spiking” of the coating slurry in the interior passageways of the substrate. Spiking is a phenomenon which occurs when the initial vacuum applied is too high and the slurry is therefore not drawn uniformly up into the cells of the substrate.

[Id. 14:31-38.] Engelhard practiced this process in coaters called the MCC III until it received the '210 Patent. [Cornelius Dep., DE 166-6, at 5-6.]

THE '210 PATENT

The '210 Patent switched gears. Unlike the '034 Patent and the '563 Patent, the '210 Patent teaches a method of coating the channels of a substrate through a process called vacuum infusion coating (“VIC”). During the '210 Patent process:

[T]he substrate is partially immersed into a vessel containing a bath of the coating media with the volume of coating media lying above the end of the immersed substrate being sufficient to coat [764]*764the substrate to a desired level. A vacuum is then applied to the partially immersed substrate at an intensity and time sufficient to draw the coating media upwardly from the bath into each of the channels to form a uniform coating profile.

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872 F. Supp. 2d 758, 2012 U.S. Dist. LEXIS 73910, 2012 WL 1933700, Counsel Stack Legal Research, https://law.counselstack.com/opinion/basf-corp-v-aristo-inc-innd-2012.