Application of Ahmed Panagrossi and Ray L. Hauser

277 F.2d 181, 47 C.C.P.A. 904
CourtCourt of Customs and Patent Appeals
DecidedApril 6, 1960
DocketPatent Appeal 6542
StatusPublished
Cited by9 cases

This text of 277 F.2d 181 (Application of Ahmed Panagrossi and Ray L. Hauser) is published on Counsel Stack Legal Research, covering Court of Customs and Patent Appeals primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Application of Ahmed Panagrossi and Ray L. Hauser, 277 F.2d 181, 47 C.C.P.A. 904 (ccpa 1960).

Opinion

RICH, Judge, delivered the opinion of court:

RICH, Judge.

Appellants filed an application to reissue their Patent No. 2,705,691 on March 22, 1957, Ser. No. 647,931. The patent is not included in the record but it is understood that the application on appeal contains a specification identical with that of the patent. Numerous claims have been allowed, additional to the claims of the patent, and this appeal is from the refusal to allow three claims which read as follows:

“5. A fluorine-substituted polyethylene body having fused to one of its surfaces a priming composition containing rubber.
“6. A fluorine-substituted polyethylene body having fused to one of its surfaces a priming composition containing butyl rubber.
“19. The method of rendering bondable the surface of a fluorine-substituted polyethylene, which comprises applying to the surface of the fluorine-substituted polyethylene a priming composition containing rubber and fusing said priming composition to the surface of the fluorine-substituted polyethylene.”

“Fluorine-substituted polyethylene” is a generic term used by appellants to include certain materials also referred to as “fluorocarbon plastics.” The only materials of this class specifically disclosed are polytetrafluoroethylene, known by the trademark “Teflon,” and polytrifluorochloroethylene, known by the trademark “Kel-F.” For the sake of clarity we shall talk about Teflon, it being understood that what we say applies equally to Kel-F which is a material of very similar characteristics presenting similar problems and having similar advantages.

Teflon, as appellants disclose, is a material which, when formed into solid bodies, has extraordinary toughness and resistance to heat, cold, erosion, abrasion, solvents weathering, and chemical attack. It is also highly resistant to wetting by water, solvents, cements, and adhesives of every known kind in consequence of which it is difficult to get anything to stick to it or to stick it to anything else. Appellants addressed themselves to the problem of bonding Teflon to other things, such as rubber, so as to make laminates for various practical uses. Their own general statement of their invention in the specification is as follows:

“As will appear from the following description, the new method of bonding these plastics to other substances such as rubber comprises the step of applying to the surface of the plastic as a priming coating a coating or layer which is a composite of the plastic and particles of uncured rubber, then giving the coating a heat treatment which cures the rubber therein and fuses the composite to the * * * plastic in a manner to provide a strongly adherent layer having the necessary adhesive properties, after which uncured rubber is applied to the adhesive layer, and the uncured rubber cured or vulcanized.” [Emphasis ours.]

It will be observed that adhesion to Teflon is secured by means of a priming coating fused to the Teflon and containing two ingredients, first, Teflon itself and second, particles of uncured rubber. The specification contains four specific examples of the production of such priming coatings.

Example 1 teaches coating a Teflon-body first with a 50% dispersion of' Teflon particles in water and then with a solution of 14.5% “butyl” rubber in-benzene. The Teflon dispersion was. *183 first brushed on and apparently dried at room temperature, though the specification does not say so. The implication is that the Teflon dispersion was dried as it is said that after the rubber solution was brushed on over it the sheets were “again dried at room temperature.” (Our emphasis.) The thus doubly coated body was then put in an oven for three minutes to “cure the rubber particles and fuse the composite layer to the surface of the plastic.”

In example 2 a single mixed coating was used consisting of equal parts of 50% Teflon dispersion in water and 50% dispersion of butyl rubber cement in toluene, the mixture being thinned to brushing consistency with more toluene. Teflon film coated with this primer was fused in an oven. The rubber cement was about two-thirds rubber and one-third carbon black with small additions of certain vulcanization agents not important here.

Example 3 is a Kel-F example and the priming coating was again a mixture, this time of equal parts of a 50% solution of butyl rubber in toluene and a 50% dispersion of Kel-F in xylene, brushed on a film of Kel-F and fused.

Example 4 used the same dispersion of Kel-F in xylene but coated it on separately first, dried it at room temperature and then coated on, by spraying, a 50% solution of butyl rubber in benzene.

The priming coating is referred to in Example 1 as “The composite layer containing particles of the two substances,” in Example 2 as the “composite adhesive layer,” in Example 3 as the “composite coating” and in Example 4 as “The composite layer containing particles of the two substances.” Nowhere in the specification is there any further amplification, modification or variation of these teachings that the priming composition is a composite of the plastic polymer and rubber.

The one remaining ground of rejection which is the sole issue on this appeal has become somewhat confused as it has ascended to this court. It was first raised in the Examiner’s Answer on the appeal to the board. The final rejection was based solely on a prior art patent and the board reversed it so that it is not before us. The examiner repeated it in his Answer but in addition he said the following:

“* * * claims 5, 6, and 19 * * * omit the fluorine-substituted polyethylene, disclosed in the specification as an essential ingredient in the bonding layer. There is no disclosure in the original specification that this component can be omitted from the composition of the coating.”

He said further:

“It is noted that in the disclosure herein the step of heating is applied to the coating mixture of the fluorine-substituted polyethylene and rubber which is not claimed in the rejected claims. On the top of page 4 of applicants’ specification it is disclosed that the coating is heated
“ ‘to cure the rubber and fuse the composite layer to the surface of the plastic[.]’
“There is no indication that fusing is necessary when such a coating merely contains rubber and does not necessarily contain the fluorine-substituted polyethylene plastic.
* * * * * *
“ * * * it is disclosed in the specification (1) that the priming coating includes a mixture of fluorine substituted polyethylene and rubber (not recited in the rejected claims) * *

On the basis of one or another of these remarks appellants jumped to the conclusion that the examiner, as they stated in their brief in reply to his Answer, had introduced the new ground of rejection that claims 5, 6, and 19 were directed to a different invention

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Bluebook (online)
277 F.2d 181, 47 C.C.P.A. 904, Counsel Stack Legal Research, https://law.counselstack.com/opinion/application-of-ahmed-panagrossi-and-ray-l-hauser-ccpa-1960.