Allen v. Standard Crankshaft & Hydraulic Co.

323 F.2d 29, 139 U.S.P.Q. (BNA) 20, 1963 U.S. App. LEXIS 4164
Court of Appeals for the Fourth Circuit·Decided September 23, 1963·No. No. 8935·Published·Cited by 20 cases

Opinion

HAYNSWORTH, Circuit Judge.

The District Court held invalid, on several counts, and uninfringed plaintiffs’ patent No. 2,567,685 on a “Method of Reconditioning Crankshafts and the Like,” but it found that a service mark used by the defendants was confusingly similar to a mark previously used by the plaintiffs, and concluded that continued use by the defendants of their mark should be enjoined. We agree with the District Court on both branches of the case.

An automotive crankshaft is a complicated structure. In its axis there are several main journals, designed for installation in the main bearings of an engine block. In a balanced pattern, there are radially projecting web parts supporting orbital rod throw journals, designed to receive the bearing end of the connecting rods, and, through them, to convert the power of the up and down motion of the pistons into a rotation of the crankshaft. The rearxnost main journal has outwardly extending flanges on either side which limit fox-ward or rearwax-d motion of that journal and thus of the crankshaft when the rearmost bearing has been fitted. The inner faces of these outwardly extending flanges are known as thrust bearing surfaces. At the rear end of the crankshaft is a flange to which the flywheel is attached when installed. At the,front end of the crankshaft is a neck, designed to receive and support the timing mechanism and, fox-wardly of that, a pulley or pulleys for belt drives.

Operated over a long period of time, the main and the rod throw journals wear. Additionally, the forward pressure from the clutch causes wear of the rear thrust bearing surface. In normal operation, the forward thrust bearing surface is not subjected to appreciable wear. When the wear of the journals [31] and the rear thrust bearing surface becomes excessive, the engine begins to knock and lose efficiency. In time, the worn crankshaft must be replaced with a new or reconditioned one.

For many years, worn crankshafts had been reconditioned by turning down the worn journals to a smaller dimension for use in association with undersized bearings. This procedure cannot be repeated many times, however, and, during World War II, when a scarcity of new crankshaft replacements developed, the plaintiffs, operating a shop in Charlotte, North Carolina, felt a need to resort to some other method of reconditioning by which the journals would be rebuilt and reconditioned to standard size. They first tried “metalizing” the worn journals, a process by which liquid metal is sprayed upon the worn journals. Metalizing, however, effects only a mechanical bond between the original' steel and the new material. In operation, it was found that the mechanical bond would frequently fail and the new material would break up. The plaintiffs then turned to are-welding as a means of building up worn journals to be refinished to standard size.

Though arcwelding is a well known process for the building up of worn or damaged machine parts to be refinished to original size, the plaintiffs experienced a number of difficulties in adapting welding to their operations. At first, their equipment had insufficient amperage, and when proper equipment was obtained and the employees had developed the necessary welding skills, it was found that the welding build-up of the throw rod journals introduced distortion into the crankshaft. As the welded material is fused with the original metal under very intense heat, stresses are introduced which tend to draw together the web cheek faces adjacent to the rod throws, drawing apart the associated counterweights on the other side of the axis of the crankshaft. These stresses are relaxed to some extent when the new metal’ on the rod throws is ground off to restore the journal to its original diameter, but the stresses introduced by the welding process are not completely eliminated in the finishing.

To overcome this distortion, resort was-had to heat treatment and mechanical processes to straighten and realign the crankshaft. Nevertheless, the overall effect of reconditioning crankshafts by building up the worn journals with welds and then turning them down to their original diameters was to shorten the-crankshaft. This led to a number of complaints that a reconditioned crankshaft, would not fit into the engine block, and. that rod throws were out of alignment with piston-centered connecting rods. Nevertheless, in 1946, 1947 and 1948, the-plaintiffs reconditioned and sold many thousands of crankshafts having journals-of standard diameters obtained by arc-welding and refinishing processes.

Sometime in 1947, a reconditioned' Model A Ford crankshaft was returned to the plaintiffs with the complaint that it would not fit in the block. It was said, “the front main bearing was back so far the timing gear wouldn’t go on.” By comparison with an unreconditioned Model A Ford crankshaft, it was found that the reconditioned shaft was between, one-eighth to one-quarter of an inch shorter than the unreconditioned shaft. A gauge was then made by which the distance between the rear thrust bearing surface and the neck of the shaft could be measured and fixed. The front main bearing of the defective shaft was then built up, as was its neck, and these were reground until the proper dimension between the rear thrust bearing surface- and the end of the neck was established.

All of these events occurred more than, a year before the application for the patent in suit, which was filed on May 7, 1949. Everything done during that period was old in the art and well known, and if there were any novel combination or-process, it came into the public domain when the plaintiffs failed to apply for a patent within twelve months after their open, commercial practice of it. It is-said, however, that in the summer of 1948, it suddenly occurred to Mr. Allen that by repositioning the thrust bearing-[32] surfaces he could compensate for the foreshortening of the shaft and restore all proper dimensional relations between the journals. There then were constructed gauges with feeler arms by which the dimensional relation between the rear thrust bearing surface, the neck of the shaft and one side of each rod throw and main journal could be determined and checked. Mr. Allen testified that the essence of his claimed invention was that the location of the rod throws, and, more particularly, of the rear main bearing and the thrust bearing surfaces, should be obscured in the welding and then relocated in the grinding according to the gauge, so that the machine finished surfaces would be in the same dimensional relation as in a new crankshaft.

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Allen v. Standard Crankshaft & Hydraulic Co., 323 F.2d 29, 139 U.S.P.Q. (BNA) 20, 1963 U.S. App. LEXIS 4164 (4th Cir. 1963).

323 F.2d 29 (Allen v. Standard Crankshaft & Hydraulic Co.) — published by Counsel Stack Legal Research, free access to 12M+ legal documents.

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Allen v. Standard Crankshaft & Hydraulic Company
323 F.2d 29 (Fourth Circuit, 1963)